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Friday, March 29, 2019

BFR (rocket -- updated)

From Wikipedia, the free encyclopedia

1st stage: "Super Heavy"
2nd stage: Starship
BFR in flight (cropped).png
Artistic rendition of the SpaceX Super Heavy booster lifting the Starship vehicle during ascent
Function
ManufacturerSpaceX
Country of originUnited States
Project costUS$5 billion, estimated
Size
Height118 m (387 ft)
Diameter9 m (30 ft)
Mass4,400,000 kg (9,700,000 lb)
Stages2
Capacity
Payload to LEO100,000+ kg (220,000+ lb)
(fully reusable)
Payload to Moon100,000+ kg (220,000+ lb)
(with orbital refueling)
Payload to Mars100,000+ kg (220,000+ lb)
(with orbital refueling)
Launch history
StatusIn development
Launch sitesTest flights: Operational flights:
Planned: Other options include:
Transcontinental shuttle:
First flight2020 (planned)

First stage – Super Heavy
Length63 m (207 ft)
Diameter9 m (30 ft)
Gross mass3,065,000 kg (6,757,000 lb) 
Engines31 × Raptor
Thrust61.8 MN (13,900,000 lbf)
Specific impulse330 s (3.2 km/s)
FuelSubcooled CH
4
 / LOX
Second stage – Starship
Length55 m (180 ft)
Diameter9 m (30 ft)
Empty mass85,000 kg (187,000 lb)
Gross mass1,335,000 kg (2,943,000 lb) 
Propellant mass
  • 240,000 kg (530,000 lb) CH
    4
     
  • 860,000 kg (1,900,000 lb) LOX 
Engines7 × Raptor
Thrust13.9 MN (3,100,000 lbf)
Specific impulse380 s (3.7 km/s) (vacuum)
FuelSubcooled CH
4
 / LOX

The Big Falcon Rocket (officially shortened to BFR) is a privately-funded, fully-reusable launch vehicle and spacecraft system in development by SpaceX. In November 2018 the second stage and ship was renamed by Elon Musk to Starship, while the first stage was given the moniker "Super Heavy". The overall space vehicle architecture includes both launch vehicle and spacecraft, as well as ground infrastructure for rapid launch and relaunch, and zero-gravity propellant transfer technology to be deployed in low Earth orbit (LEO). The payload capacity to Earth orbit of at least 100,000 kg (220,000 lb) makes BFR a super heavy-lift launch vehicle. However, if the pattern seen in previous iterations holds, the full Starship-Super Heavy stack could be capable of launching 150 tons or more to low Earth orbit, more than any other launch vehicle currently planned. The first orbital flight is tentatively planned for 2020.

SpaceX has been developing a super heavy-lift launch vehicle for many years, with the design (and nomenclature) of the vehicle undergoing several revisions over time. Before 2016, the vehicle was referred to as the Mars Colonial Transporter (MCT), then in 2016, Musk presented the vehicle as the ITS launch vehicle, forming a core part of the SpaceX comprehensive vision for an Interplanetary Transport System (ITS). In September 2017, the design changed to a much smaller 9 m (30 ft)-diameter vehicle and was given the code name BFR.

The launch vehicle design is dependent on the concurrent development work on the Raptor rocket engines, which are cryogenic methalox-fueled engines to be used for both stages of the BFR launch vehicle. Development on the Raptor began in 2012, leading to engine testing which began in 2016.

The BFR system is intended to completely replace all of SpaceX's existing space hardware (the Falcon 9 and Falcon Heavy launch vehicles, and the Dragon spacecraft), initially aiming at the Earth-orbit launch market, but explicitly adding substantial capability to support long-duration spaceflight in the cislunar and Mars transport flight environments.

History

The development of the BFR started in 2012, when in March, news accounts asserted that a Raptor upper-stage engine had begun development, although no details were released at that time. In October 2012, Musk publicly stated a high-level plan to build a second reusable rocket system with capabilities substantially beyond the Falcon 9/Falcon Heavy launch vehicles on which SpaceX had by then spent several billion US dollars. This new vehicle was to be "an evolution of SpaceX's Falcon 9 booster ... 'much bigger'." But he indicated that SpaceX would not be speaking publicly about it until 2013.

In June 2013, Musk stated that he intended to hold off any potential initial public offering of SpaceX shares on the stock market until after the "Mars Colonial Transporter is flying regularly."

In August 2014, media sources speculated that the initial flight test of the Raptor-driven super-heavy launch vehicle could occur as early as 2020, in order to fully test the engines under orbital spaceflight conditions; however, any colonization effort was reported to be "deep into the future".

In early 2015, Musk said that he hoped to release details in late 2015 of the "completely new architecture" for the system that would enable the colonization of Mars. Those plans were delayed, following a launch failure in June 2015 until after SpaceX returned to flight in late December 2015.

In September 2016, at the 67th annual meeting of the International Astronautical Congress, Musk unveiled substantial details of a SpaceX design concept for a much larger transport vehicle, 12 meters (39 ft) in diameter, the ITS launch vehicle, aimed specifically at the interplanetary transport use case. At the time, the system architecture was referred to as the "Interplanetary Transport System" (ITS) and included detailed discussion of the overall SpaceX Mars transportation mission architecture. This included the launch vehicle (the very large size 12-meter core diameter, vehicle construction material, number and type of engines, thrust, cargo and passenger payload capabilities) but also on-orbit propellant-tanker refills, representative transit times, and various portions of the Mars-side and Earth-side infrastructure that SpaceX would require to support a set of three flight vehicles. The three distinct vehicles that made up the 2016 ITS launch vehicle concept were the:
  • ITS booster, the first-stage of the launch vehicle
  • ITS spaceship, a second-stage and long-duration in-space spacecraft
  • ITS tanker, an alternative second-stage designed to carry more propellant for refueling other vehicles in space
The talk included presentation of a larger systemic vision, aspirationally hoping that other interested parties (whether companies, individuals, or governments) would utilize the new and significantly lower-cost transport infrastructure that SpaceX hoped to build in order enable a sustainable human civilization on Mars.

In July 2017, Musk indicated that the architecture had "evolved quite a bit" since the 2016 articulation of the Mars architecture. A key driver of the updated architecture was to be making the system useful for substantial Earth-orbit and cislunar launches so that the system might pay for itself, in part, through economic spaceflight activities in the near-Earth space zone. In September 2018, a less drastic redesign was announced, stretching the second stage slightly and adding radially-steerable forward canards and aft fins, used for pitch control in a new reentry profile resembling a descending skydiver. The aft fins act as landing legs, with a third leg on the top that looks identical but serves no aerodynamic purpose.

Unveiling

In September 2017, at the 68th annual meeting of the International Astronautical Congress, SpaceX unveiled the updated vehicle architecture. Musk said "we are searching for the right name, but the code name, at least, is BFR." The 2017 revised design concept was a 9-meter (30 ft) diameter carbon-composite technology set of vehicles, using methalox-fueled Raptor rocket engine technology directed initially at the Earth-orbit and cislunar environment, later, being used for flights to Mars.

2017 BFR design, carbon-composite construction with a delta wing on the reusable second stage.
 
The 2017 design was cylindrical and included a small delta wing at the rear end which included a split flap for pitch and roll control. The delta wing and split flaps were said to be needed to expand the flight envelope to allow the ship to land in a variety of atmospheric densities (none, thin, or heavy atmosphere) with a wide range of payloads (small, heavy, or none) in the nose of the ship. Three versions of the ship were described: BFS cargo, BFS tanker, and BFS crew. The cargo version will be used to launch satellites to low Earth orbit—delivering "significantly more satellites at a time than anything that has been done before"—as well as for cargo transport to the Moon and Mars. After retanking in a high-elliptic Earth orbit the spaceship is being designed to be able to land on the Moon and return to Earth without further refueling.

Additionally, the BFR system was shown to theoretically have the capability to carry passengers and/or cargo in rapid Earth-to-Earth transport, delivering its payload anywhere on Earth within 90 minutes.

By September 2017, Raptor engines had been tested for a combined total of 1200 seconds of test firing time over 42 main engine tests. The longest test was 100 seconds, which is limited by the size of the propellant tanks at the SpaceX ground test facility. The test engine operates at 20 MPa (200 bar; 2,900 psi) pressure. The flight engine is aimed for 25 MPa (250 bar; 3,600 psi), and SpaceX expects to achieve 30 MPa (300 bar; 4,400 psi) in later iterations. In November 2017, SpaceX president and COO Gwynne Shotwell indicated that approximately half of all development work on BFR was then focused on the Raptor engine.

The aspirational goal in 2017 was to send the first two cargo missions to Mars in 2022, with the goal to "confirm water resources and identify hazards" while putting "power, mining, and life support infrastructure" in place for future flights, followed by four ships in 2024, two crewed BFR spaceships plus two cargo-only ships bringing additional equipment and supplies with the goal of setting up the propellant production plant.

In a subsequent announcement held at SpaceX's Hawthorne headquarters in September 2018, Elon Musk showed a redesign concept of the BFS with three rear fins and two front canard fins added for atmospheric entry, replacing the delta wing with split flaps showed a year earlier. The revised BFR design utilizes seven identically-sized Raptor engines in the second stage; the same engine model as will be used on the first stage. The second stage design has two small actuating fins near the nose of the ship, and three large fins at the base, two of which actuate, and all three doubling as landing legs. Additionally, an initial 2023 lunar circumnavigation mission was announced. The spaceship is to be used for a proposed private mission to fly space tourists around the Moon, sponsored by Yusaku Maezawa along with several artists of various disciplines.

SpaceX also stated in the second half of the month that they were "no longer planning to upgrade Falcon 9 second stage for reusability." The two major parts of the BFR launch vehicle were also given their own descriptive names in November: Starship for the spaceship/upper stage and "Super Heavy" for the booster stage "needed to escape Earth’s deep gravity well (not needed for other planets or moons)."

Construction begins

By early 2018, the first ship was under construction, and SpaceX had begun constructing a new permanent production facility to build the 9-meter vehicles at the Port of Los Angeles. Manufacture of the first ship was underway by March 2018 in a temporary facility at the port, with first suborbital test flights planned for no earlier than 2019. The company continued to state publicly its aspirational goal for initial Mars-bound cargo flights of BFR launching as early as 2022, followed by the first crewed flight to Mars one synodic period later, in 2024, consistent with the no-earlier-than dates mentioned in late-2017. 

Back in 2015, SpaceX had been scouting for manufacturing facility locations to build the large rocket, with locations being investigated in California, Texas, Louisiana, and Florida. By September 2017, SpaceX had already started building launch vehicle components. "The tooling for the main tanks has been ordered, the facility is being built, we will start construction of the first ship [in the second quarter of 2018.]"

In March 2018, SpaceX publicly announced that it would manufacture its next-generation, 9-meter-diameter (30 ft) launch vehicle and spaceship at a new facility the company is constructing in 2018–2019 on Seaside Drive at the Port of Los Angeles. The company had leased an 18-acre site for 10 years, with multiple renewals possible, and will use the site for manufacturing, recovery from shipborne landings, and refurbishment of both the booster and the spaceship. Final regulatory approval of the new manufacturing facility came from the Board of Harbor Commissioners in April 2018, and the Los Angeles City Council in May. By that time, approximately 40 SpaceX employees were working on the design and construction of BFR. Over time, the project was expected to have 700 technical jobs. The permanent Port of Los Angeles facility was projected to be a 203,500-square-foot (18,910 m2) building that would be 105 feet (32 m) tall. The fully assembled launch vehicle was expected at that time to be "transported by barge, through the Panama Canal, to Cape Canaveral in Florida for launch."

Nine months after starting construction of some parts of the first test article carbon composite Starship low-altitude test vehicle, SpaceX CEO Musk announced that the "counterintuitive new design approach" he had been mentioning for a month was that the primary construction material for the rocket's structure and propellant tanks would be "fairly heavy...but extremely strong" metal, subsequently revealed to be stainless steel. Just three months later, March 2019, SpaceX had scrapped millions of dollars worth of carbon-composite production tooling they had purchased from Ascent Aerospace that had been delivered to SpaceX for use only the previous April, abandoned all Port of Los Angeles production plans, and shut down their composite port-side manufacturing facility.

Following a personal trip to the South Texas Launch Site in Boca Chica, Texas, Elon Musk revealed on 23 December 2018 that the first test article Starship had been under construction there for several weeks, out in the open on SpaceX property. The "hopper" was being built from a special alloy of stainless steel—not carbon composite as previously thought. According to Musk, the reason for using this material is that "it’s [stainless steel] obviously cheap, it’s obviously fast—but it’s not obviously the lightest. But it is actually the lightest. If you look at the properties of a high-quality stainless steel, the thing that isn’t obvious is that at cryogenic temperatures, the strength is boosted by 50 percent." Starship would be used on the initial test flights to characterize the vehicle and develop the landing and low-altitude/low-velocity reentry control algorithms. The initial test vehicle will fly with only three of the seven possible Raptor methalox engines installed, and the initial flight is expected no earlier than the first half of 2019.

In January 2019, SpaceX changed course and said it would also build the second test vehicle—the Starship orbital prototype—in Texas, after having earlier said that it would be built in the Port of Los Angeles.

Super Heavy prototype assembly is planned to start NET April 2019. The first Super Heavy flights will likely fly with fewer than all 31 Raptor engines, simply because they will not be needed for the early test flights, and it will reduce the cost to SpaceX in the event of a booster failure during the early flights.

Testing

Testing began at the subsystem level, as it does with most launch vehicles, with rocket engine component tests, followed by tests of the complete rocket engine in ground test facilities. Raptor engine component-level testing began in May 2014 with the first full-engine test in September 2016. By September 2017, the development Raptor engine had undergone 1200 seconds of hotfire testing in ground-test stands across 42 main engine tests, with the longest test at that time being 100 seconds.

SpaceX indicated in November 2018 that they were considering testing a heavily-modified Falcon 9 second stage that would look like a "mini-BFR Ship" and be used for atmospheric reentry testing of a number of technologies needed for the full-scale spaceship, including a high-Mach control surfaces. Several weeks later, Musk clarified that SpaceX would not build a mini-BFR but would accelerate development of the full-sized BFR instead.

From as early as October 2017, the month after the BFR concept was unveiled, flight tests at the launch vehicle subsystem level of the Big Falcon Rocket were expected to begin with short suborbital hops of the full-scale reusable second stage—subsequently named Starship—likely to be no more than few hundred kilometers altitude and lateral distance, with initial test flights projected to be as early as 2019. By September 2018, it was clear that hops of the upper stage spaceship were to be conducted from the SpaceX South Texas Launch Site near Brownsville, Texas. SpaceX filed an application with the FCC in November 2018 for an experimental radio communications license to support the test flight program, with all test flights on that permit slated to remain under 5 kilometers (16,000 ft) in altitude. Both the test article Starship and the launch site were under construction in South Texas by late 2018 and the primary structure of the first test "hopper" was complete by 10 January 2019. On 15 January 2019, SpaceX technicians separated the nose and tail sections of the Starship hopper so fuel and oxidizer tank bulkheads could start being installed on 21 January 2019. Unfortunately, on 23 January 2019, the Starship hopper's nose section was toppled over by strong winds. According to Musk, the propellant systems needed for flight were undamaged, but the nose section will take a few weeks to repair.

Nomenclature

At least as early as 2005, SpaceX had used the descriptor "BFR" for a conceptual heavy-lift vehicle "far larger than the Falcon family of vehicles," with a goal of 100 t (220,000 lb) to orbit. Beginning in mid-2013, SpaceX referred to both the mission architecture and the vehicle as the Mars Colonial Transporter. By the time the large 12-meter diameter design was unveiled in September 2016, SpaceX had begun referring to the overall system as the Interplanetary Transport System and the launch vehicle itself as the ITS launch vehicle

With the announcement of a new 9-meter design in September 2017, SpaceX resumed referring to the vehicle as "BFR". Musk said in the announcement "we are searching for the right name, but the code name, at least, is BFR." SpaceX President Gwynne Shotwell subsequently stated that BFR stands for "Big Falcon Rocket". However, Elon Musk had explained in the past that although BFR is the official name, he drew inspiration from the BFG weapon in the Doom video games. The BFR has also occasionally been referred to informally by the media and internally at SpaceX as "Big Fucking Rocket". The upper stage is also the spaceship, or for a time in 2017–18 was referred to as "BFS". The booster first stage was also at times referred to as the "BFB". In November 2018, the spaceship was renamed Starship, and the first stage booster was named Super Heavy.

Notably, in the fashion of SpaceX, even that term super heavy had been previously used by SpaceX in a different context. In February 2018, at about the time of the first Falcon Heavy launch, Musk had "suggested the possibility of a Falcon Super Heavy—a Falcon Heavy with extra boosters. 'We could really dial it up to as much performance as anyone could ever want. If we wanted to we could actually add two more side boosters and make it Falcon Super Heavy.'"

Description

The SpaceX next-generation launch vehicle design combines several elements that, according to Musk, will make long-duration, beyond Earth orbit (BEO) spaceflights possible. The design is projected by SpaceX to reduce the per-ton cost of launches to low Earth orbit (LEO) and of transportation between BEO destinations. It will also serve all use cases for the conventional LEO market. This will allow SpaceX to focus the majority of their development resources on the next-generation launch vehicle.

The fully reusable super-heavy-lift Big Falcon Rocket (BFR) will consist of two main parts: a reusable booster stage, named Super Heavy and a reusable second stage with an integrated payload section, named Starship.

Combining the second-stage of a launch vehicle with a long-duration spaceship will be a unique type of space mission architecture. This architecture is dependent on the success of orbital refueling.

Major characteristics of the launch vehicle include:

First stage: Super Heavy

Super Heavy, the first stage, or booster, of the SpaceX next-generation launch vehicle is 63 meters (207 ft) long and 9 m (30 ft) in diameter and expected to have a gross liftoff mass of 3,065,000 kg (6,757,000 lb) It is to be constructed of stainless steel tanks and structure, holding subcooled liquid methane and liquid oxygen (CH
4
/LOX) propellants, powered by 31 Raptor rocket engines providing 61.8 MN (13,900,000 lbf) total liftoff thrust. The booster is projected to return to land on the launch mount, although it might land on legs initially.

Starship-Super Heavy separation.
Artistic rendition of Starship separating from Super Heavy during launch.

Second stage and spaceship: Starship

Starship is a reusable spacecraft that also serves as the launch vehicle second stage with an integrated payload section. It is planned to be built in at least three operational versions, with a number of limited-function prototype test articles will also be built. The operational version will include:
  • spaceship: a large, long-duration spacecraft capable of carrying passengers or cargo to interplanetary destinations, to LEO, or between destinations on Earth.
  • tanker: a cargo-only propellant tanker to support the refilling of propellants in Earth orbit. The tanker will enable launching a heavy spacecraft to interplanetary space as the spacecraft being refueled can use its tanks twice, first to reach LEO and afterwards to leave Earth orbit. This design reaches a Delta-v similar to three-stage rockets without needing the corresponding large mass fractions.
  • satellite delivery spacecraft: a vehicle with a large cargo bay door that can open in space to facilitate the placement of spacecraft into orbit, or the recovery of spacecraft and space debris.
Major characteristics of the operational Starships will include:
  • full and rapid reusability of the vehicle
  • automated Rendezvous and docking operations
  • on-orbit propellant transfers from Starship tankers to Starship spaceships or cargo spaceships
  • stainless steel structure and tank construction
  • a novel thermal protection system for hypersonic atmospheric reentry utilizing a double stainless-steel skin with active transpiration cooling
  • a pressurized volume of approximately 1,000 m3 (35,000 cu ft), which could be configured for up to 40 cabins, large common areas, central storage, a galley, and a solar storm shelter for Mars missions plus 12 unpressurized aft cargo containers of 88 m3 (3,100 cu ft) total.

Launch vehicle specifications and performance

Specifications
Component

Attribute
Overall launch vehicle
(booster + ship)
Super Heavy (booster) Starship (spaceship/tanker/
sat-delivery vehicle)
LEO payload 100,000+ kg (220,000+ lb)

Return payload

50,000 kg (110,000 lb)
Cargo volume 1,088+ m3 (38,400+ cu ft) N/A 1,000+ m3 (35,000+ cu ft)
(pressurized)
88 m3 (3,100 cu ft)
(unpressurized)
Diameter 9 m (30 ft)
Length 118 m (387 ft) 63 m (207 ft) 55 m (180 ft)
Maximum mass 4,400,000 kg (9,700,000 lb)
1,335,000 kg (2,943,000 lb)
Propellant capacity

CH
4
– 240,000 kg (530,000 lb)
O
2
– 860,000 kg (1,900,000 lb)
Empty mass

85,000 kg (187,000 lb)
Engines
31 × Sea level Raptors 7 × Sea level Raptors
Thrust
52.7 MN (11,800,000 lbf) 11.9 MN (2,700,000 lbf) total

The Raptor engine design chamber pressure is 25 MPa (250 bar; 3,600 psi), although SpaceX plans to increase that to 30 MPa (300 bar; 4,400 psi) in later iterations of the engine. The engine will be designed with an extreme focus on reliability for any single engine and "seven engines means it's definitely capable of [mitigating] engine out at any time, including two engine out, in almost all circumstances. So you could lose two engines and still be totally safe. In fact, [in] some cases you can lose up to four engines and still be totally fine. So it only needs three engines for landing; three out of seven." In this way, the ship is being designed to achieve "landing reliability that is on par with the safest commercial airliners."

Starship prototypes

SpaceX is building at least two Starship prototype vehicles to use as test articles for integrated system testing of various aspects of the technology that makes up Starship. The low-altitude, low-velocity Starship test flight rocket will be used for initial integrated testing of the Raptor rocket engine with a flight-capable propellant structure, and will test the newly-designed autogenous pressurization system that is replacing traditional helium tank pressurization as well as initial launch and landing algorithms for the much larger 9-meter-diameter rocket. SpaceX originally developed their reusable booster technology for the 3-meter-diameter Falcon 9 in 2012–2018. It will also be the platform for the first flight tests of the full-flow staged combustion methalox Raptor engines, where the hopper vehicle is expected to be flight tested with up to three engines to facilitate engine-out tolerance testing. 

The high-altitude, high-velocity Starship orbital prototype will be used to develop and flight test novel thermal protection systems and hypersonic reentry control surfaces. The orbital prototype is expected to be outfitted with more than three Raptor engines.
Starship test flight rocket
The construction of the initial test article—the "Starship test flight rocket" or "test hopper" or "Starhopper"—was begun in early December 2018 and the external frame and skin was complete by 10 January 2019. The test article will be used to flight test a number of subsystems of the Starship and will be used to expand the flight envelope as this radically unusual reusable Starship second stage and spaceship continues in design, build and test for the next several years. Testing will commence at the SpaceX South Texas Launch Site near Boca Chica, Texas, with the initial testing of the low-velocity prototype anticipated as early as March, approximately one year ahead of schedule. All test flights of the "test hopper" will be low altitude, under 5 kilometers (16,000 ft).
Starship orbital prototype
A Starship orbital prototype test article, also referred to as the "Starship Mk I orbital design," is currently being built, with component build starting in December 2018, and vehicle structure construction starting in February 2019. Planned for high-altitude and high-velocity testing, it is expected to be completed by June 2019. The orbital prototype will be taller than the suborbital hopper, have thicker skins, and a smoothly curving nose section.

Applications

The Big Falcon Rocket launch vehicle is designed to replace all existing SpaceX vehicles and spacecraft: Falcon 9 and Falcon Heavy launch vehicles, and also the Dragon capsule. SpaceX estimates that BFR launches will be cheaper than the existing fleet, and even cheaper than the retired Falcon 1, due to full reusability and precision landing of the booster on its launch mount for simplified launch logistics. SpaceX intends to fully replace its vehicle fleet with BFRs during the early 2020s.

BFR is planned to execute five diverse flight use cases:
  • legacy Earth-orbit satellite delivery market
  • long-duration spaceflights in the cislunar region
  • Mars transportation, both as cargo ships as well as passenger-carrying transport
  • long-duration flights to the outer planets, for cargo and astronauts
  • commercial long-haul transport on Earth, competing with long-range aircraft. Although both CEO Musk and COO Shotwell have mentioned the potential ability of BFR to carry passengers on suborbital flights between any two points on Earth in under one hour, SpaceX have announced no concrete plans to pursue this use case. Nevertheless, the technology possibilities shown by SpaceX have surfaced theoretical transportation options that could potentially fill previously unfilled niches of transport across the globe, and analysts continue to debate the economic value of such high-speed, high-capacity cargo and passenger transportation means.

Lunar flyby tour

Artistic rendition of the BFS firing all 7 of its engines while passing by the Moon
Artistic rendition of Starship firing all 7 of its engines while passing by the Moon
 
In September 2018, SpaceX announced that it signed a contract to fly a group of private passengers around the Moon aboard Starship. In addition of the pilots, this lunar flyby will be crewed by Yusaku Maezawa, who will invite 6 to 8 artists to travel with him around the Moon in 2023. The expected travel time would be about 6 days.

Transport to Mars and Mars surface ship use

SpaceX plans to eventually build a crewed base on Mars for an extended surface presence, which they hope will grow one day into a self-sufficient colony.

Any Mars expeditions would refuel Starships in low Earth orbit before departing for Mars. Early ships would be left on Mars to house equipment, store propellant, or provide spare parts. Eventually, once humans travel to Mars, at least one of the reusable Starships from earlier flights would be capable of being refueled to provide a redundant spare spacecraft for a return journey to Earth.

Dragon 2 (SpaceX)

From Wikipedia, the free encyclopedia

SpaceX Dragon 2
SpaceX Crew Dragon (More cropped).jpg
Artistic rendition of a Crew Dragon 2 approaching the International Space Station (ISS)

ManufacturerSpaceX
Country of originUnited States
Operator
ApplicationsISS crew and cargo transport

Specifications
Design life
  • 1 week (free flight)
  • 210 Days 
Dry mass9,525 kg (20,999 lb)
Payload capacity
  • 6,000 kg (13,000 lb) to orbit
  • 3,000 kg (6,600 lb) return cargo
  • 800 kg (1,800 lb) disposed cargo
Crew capacity7
Dimensions
  • Diameter: 4 m (13 ft)
  • Height: 8.1 m (27 ft) (with trunk)
  • Sidewall angle: 15 degrees
Volume
  • 9.3 m3 (330 cu ft) pressurized
  • 12.1 m3 (430 cu ft) unpressurized

Production
StatusTesting
Built2 (1 test article, 1 production)
Launched1
First launchMarch 2, 2019

Related spacecraft
Derived fromSpaceX Dragon

Dragon 2 is a class of reusable spacecraft developed and manufactured by American aerospace manufacturer SpaceX, conceived as the successor to the Dragon cargo spacecraft. The spacecraft are designed for launches atop a Falcon 9 Block 5 rocket and a splashdown return. In comparison to its predecessor, it has larger windows, new flight computers and avionics, redesigned solar arrays, and a modified outer mold line. The spacecraft is used in two variants – Crew Dragon, a human-rated capsule capable of carrying up to seven astronauts, and Cargo Dragon, an updated replacement for the original Dragon. Cargo Dragon capsules are repurposed flown Crew Dragon capsules. Crew Dragon is uniquely equipped with a set of four side-mounted thruster pods with two SuperDraco engines each, which serve as a launch escape system. Both variants have been contracted for use with logistical operations of the International Space Station (ISS) under Commercial Resupply Services 2 (CRS2) and the Commercial Crew Program.

Development on Dragon 2 began as DragonRider in 2010, when NASA began searching for private operators for crewed flights to the ISS under the Commercial Crew Development program. Its design was publicly unveiled in May 2014, and in October 2014 was selected alongside Boeing's CST-100 Starliner to be developed for flight under the program. Considered by NASA as the least expensive option, US$2.6 billion was awarded to SpaceX to continue development of the spacecraft, in contrast to the US$4.2 billion awarded to Boeing. Crew Dragon's first non-piloted test flight to the ISS launched in March 2019, and its first crewed flight to the ISS is planned to occur in July 2019. Cargo Dragon was also selected in January 2016 alongside Northrop Grumman Innovation Systems' Cygnus and Sierra Nevada Corporation's Dream Chaser for cargo delivery flights under CRS2 contracts. SpaceX's initial CRS2 mission with the Cargo Dragon is slated to occur in August 2020 after SpaceX's final CRS mission with the original Dragon spacecraft, which is expected to launch no earlier than January 2020.

Development and variants

2012 DragonRider mockup, showing the launch escape system engines mounted on the outside of the capsule, when the design was not yet final.
 
Depictions of the Crew Dragon's 2014 design from various angles. Visible changes that occurred since then include the removal of the hatch and back windows.
 
The DM-1 Dragon 2 capsule at SpaceX's LC-39A Horizontal Integration Facility.
 
Depictions of the Crew Dragon's 2019 design as in DM-1 mission
 
Depictions of the Crew Dragon's 2019 design as in DM-1 mission
 
Dragon 2 has two variants: Crew Dragon and Cargo Dragon. Crew Dragon was initially called DragonRider and it was intended from the beginning to support a crew of seven or a combination of crew and cargo. It was planned to be able to perform fully autonomous rendezvous and docking with manual override ability; and was designed to use the NASA Docking System (NDS) to dock to the ISS. For typical missions, DragonRider would remain docked to the ISS for a period of 180 days, but would be designed to be able to do so for 210 days, the same as the Russian Soyuz spacecraft. From the earliest design concepts which were publicly released in 2010, SpaceX planned to use an integrated pusher launch escape system for the Dragon spacecraft, claiming several advantages over the tractor detachable tower approach used on most prior crewed spacecraft. These advantages included the provision for crew escape all the way to orbit, reusability of the escape system, improved crew safety due to eliminating a stage separation, and the ability to use the escape engines during landings for a precise solid earth landing of the capsule.

SpaceX originally intended to certify their propulsive landing scheme, in parallel with the parachute-to-water-landing method for Dragon 2, with the goal to hold to the development schedule and "ensure U.S. crew transportation safely and reliably in 2017." SpaceX announced that "land landing will become the baseline for the early post-certification missions" while precision water landing under parachutes was proposed to NASA as "the baseline return and recovery approach for the first few flights of Crew Dragon." Thus the parachute system was initially anticipated to be only a backup system; due to the cancellation of propulsive landing, however, the parachute system will be used for all landings. As of 2011, the Paragon Space Development Corporation was assisting in developing DragonRider's life support system. In 2012, SpaceX was in talks with Orbital Outfitters about developing space suits to wear during launch and re-entry.

At a NASA news conference on May 18, 2012, SpaceX confirmed again that their target launch price for crewed Dragon flights is $160 million, or $20 million per seat if the maximum crew of 7 is aboard, and if NASA orders at least four DragonRider flights per year. This contrasts with the 2014 Soyuz launch price of $76,000,000 per seat for NASA astronauts. The spacecraft's design was unveiled on May 29, 2014, during a press event at SpaceX headquarters in Hawthorne, California. In October 2014, NASA selected the Dragon spacecraft as one of the candidates to fly American astronauts to the International Space Station under the Commercial Crew Program. SpaceX plans to use the Falcon 9 Block 5 launch vehicle for launching Dragon 2.

Technical specifications

Dragon 2 includes the following features:
  • Reusability: partly reusable; can be flown multiple times, resulting in a significant cost reduction. Dragon 2 is only planned to fly crew on the first flight of a particular capsule, while future flights of a capsule would carry only cargo.
  • Capacity: 3,307 kilograms (7,291 lb) Cargo Dragon 2; seven astronauts Crew Dragon 2
  • Landing: four main parachutes for water landing; possibility of developing propulsive landing using the SuperDraco engines.
  • Engines (crewed variant): eight side-mounted SuperDraco engines, clustered in redundant pairs in four engine pods, with each engine able to produce 71 kilonewtons (16,000 lbf) of thrust Each pod—called a "quad" by SpaceX—contains two SuperDraco engines plus four Draco thrusters. "Nominally, only two quads are used for on-orbit propulsion with the Dracos and two quads are reserved for propulsive landing using the SuperDracos."
  • Engines (cargo variant): four Draco thrusters per pod with four pods, used for orbital maneuvers.
  • A 3D-printed rocket engine: the SuperDraco Engine combustion chamber is printed of Inconel, an alloy of nickel and iron, using a process of direct metal laser sintering. Engines are contained in a protective nacelle to prevent fault propagation if an engine fails.
  • Docking: able to autonomously dock to space stations. Dragon V1 used berthing, a non-autonomous means to attach to the ISS that was completed by use of the Canadarm2 robotic arm. Pilots retain the ability to park the spacecraft using manual controls if needed.
  • Propellant tanks: composite-carbon-overwrap titanium spherical tanks to hold the helium used to pressurize engines and also for the SuperDraco fuel and oxidizer
  • Thermal protection: SpaceX-developed SPAM backshell; updated third-generation PICA-X heat shield
  • Controls: static tablet-like computer and seats that swivel up to the touchscreens for optional crew control
  • Cabin depressurization protection: the spacecraft can be operated in full vacuum, and "the crew will wear SpaceX-designed space suits to protect them from a rapid cabin depressurization emergency event". Also, the spacecraft will be able to return safely if a leak occurs "of up to an equivalent orifice of 0.25 inches [6.35 mm] in diameter."
  • Movable ballast sled: to allow more precise attitude control of the spacecraft during the atmospheric entry phase of the return to Earth and more accurate control of the landing ellipse location.
  • Reusable nose cone: "protects the vessel and the docking adaptor during ascent and reentry"; pivots on a hinge to enable in-space docking, and returns to the covered position for reentry and future launches
  • Trunk: the third structural element of the spacecraft, which contains the solar arrays, heat-removal radiators, and will provide aerodynamic stability during emergency aborts.
The landing system was initially designed to accommodate three types of landing scenarios:
  • Propulsive landing, for vertical takeoff, vertical landing (VTVL)
  • Parachute landing, similar to prior American crewed space capsules
  • Parachute landing with propulsive assist, similar to that used by the Soyuz: "The whole landing system is designed so that it’s survivable if there’s no propulsive assist at all. So if you come down chutes only with the landing legs, we anticipate no crew injury. It’ll be kind of like landing in the Soyuz."
On July 19, 2017, Elon Musk announced that propulsive landing development had been halted and all landings would be under parachute followed by splashdown. The SuperDraco engines would still be used for emergency aborts, but there would be no landing legs. The effort to qualify propulsive landing for safety as well as the lack of technology commonalities with their ultimate Starship was given as a reason. However, pending approval from NASA, the SuperDraco engines can still be used for propulsive landings in case multiple parachutes fail.

The parachute system was fully redesigned from the one used in the prior Dragon capsule, due to the need to deploy the parachutes under a variety of launch abort scenarios.

Space suit

Dragon crew members will wear a custom space suit designed to protect them during rapid cabin depressurization. It is intended to be worn only inside a pressurized spacecraft for intravehicular activities (IVA type). For the SpX-DM1 test, a test dummy nicknamed Ripley was fitted with the spacesuit and sensors.

Planned space transport missions

Maiden flight of the Dragon 2 atop a Falcon 9.
 
Dragon has been designed to fulfill a set of mission requirements that will make the capsule useful to both commercial and government customers. SpaceX and Bigelow Aerospace are working together to support round-trip transport of commercial passengers to low Earth orbit (LEO) destinations such as the planned Bigelow Commercial Space Station. In that use, the full passenger capacity of seven passengers is planned to be used. SpaceX competed for a contract with NASA to deliver some number of specific crew-transport missions to the ISS under the third phase of the Commercial Crew Development program. In an August 2014 presentation, SpaceX revealed that if NASA chooses to use the Dragon 2 space capsule under a Commercial Crew Transportation Capability (CCtCap, Commercial Crew Development) contract, then only four of the seven possible seats would be used for carrying NASA-designated passengers to the ISS, as NASA would like to use the added payload mass and volume ability to carry pressurized cargo. Also, all NASA landings of Dragon 2 are planned to initially use the propulsive deceleration ability of the SuperDraco engines only for a propulsive assist right before final touchdown, and would otherwise use parachutes "all the way down."

On 16 September 2014, NASA announced that SpaceX, together with Boeing, has been selected to provide crew transport ability to ISS. SpaceX will receive $2.6 billion under this contract. NASA considers Dragon to be the least expensive proposal. Comparing the Dragon to the Boeing CST-100, NASA's William H. Gerstenmaier considers the CST-100 proposal the stronger of the two. In a departure from prior NASA practice during the first five decades of the space age, where NASA contracted with commercial firms to build spaceflight equipment and then NASA operated the spacecraft directly, NASA is purchasing space transport services from SpaceX with the Dragon 2 contract, and will leave the launch, transit, and operation of the spacecraft to SpaceX.

Crewed flights contracted to NASA

SpaceX has contracted to fly a number of crewed flights to low-Earth orbit (LEO) for the US space agency NASA. These flights are slated to begin no earlier than June 2019, with an automated test mission to the International Space Station (ISS) launched on March 2, 2019. In August 2018, NASA and SpaceX agreed on the loading procedures for propellants, vehicle fluids and crew. High-pressure helium will be loaded first, followed by the passengers approximately two hours prior to scheduled launch; the ground crew will then depart the launch pad and remove to a safe distance. The launch escape system will be activated approximately 40 minutes prior to launch, with propellant loading commencing several minutes later.

Flight testing

Abort and hover tests

Dragon 2 hover test (24159153709)
Pad Abort test of a Dragon 2 article on 6 May 2015 at Cape Canaveral SLC-40
 
SpaceX planned a series of four flight tests for the Dragon 2 that included both a "pad abort" test, an in-flight abort test, plus both an uncrewed robotic orbital flight to the ISS, and finally a 14-day crewed demonstration mission to the ISS, currently planned for 2019. In August 2014, it was announced that the pad abort test would occur in Florida, at SpaceX's leased pad at SLC-40, and the test was conducted successfully on 6 May 2015. Dragon landed safely in the ocean to the east of the launchpad 99 seconds later. While a flight-like Dragon 2 and trunk were used for the pad abort test, they rested atop a truss structure for the test rather than a full Falcon 9 rocket. A crash test dummy embedded with a suite of sensors was placed inside the test vehicle to record acceleration loads and forces at the crew seat, while the remaining six seats were loaded with weights to simulate full-passenger-load weight. The test objective was to demonstrate sufficient total impulse, thrust and controllability to conduct a safe pad abort. A fuel mixture ratio issue was detected after the flight in one of the eight SuperDraco engines, but did not materially affect the flight. On 24 November 2015, SpaceX conducted a test of Dragon 2's hovering abilities at the firm's rocket development facility in McGregor, Texas. In a video published by the firm, the spacecraft is shown suspended by a hoisting cable and igniting its SuperDraco engines. The capsule hovers in equilibrium for about 5 seconds, kept in balance by its 8 engines firing at reduced thrust to compensate exactly for gravity. The video shows the second test of the two-part milestone under NASA's Commercial Crew Development contract with SpaceX. The first test, a short firing of the engines intended to verify a healthy propulsion system, was completed two days earlier on 22 November. The test vehicle was the same capsule that performed the pad abort test earlier in 2015; it was nicknamed DragonFly.

SpaceX plans to conduct an in-flight abort test from Kennedy Space Center Launch Complex 39A in Florida after the first uncrewed orbital test flight and prior to the first crewed test flight. The test is planned to be conducted approximately in June 2019 with the refurbished capsule from the uncrewed test flight. Earlier, this test had been scheduled before the uncrewed orbital test, however, SpaceX and NASA consider it safer to use the more recently designed capsule rather than the older test article from the pad abort test. The Dragon 2 test capsule will be launched in a sub-orbital flight to conduct a separation and abort scenario in the troposphere at transonic velocities, at max. Q, where the vehicle experiences maximum aerodynamic pressure. The test objective is to demonstrate the ability to safely move away from the ascending rocket under the most challenging atmospheric conditions of the flight trajectory, imposing the worst structural stress of a real flight on the rocket and spacecraft. The capsule will then splash down in the ocean with traditional parachutes, possibly with assistance of its integrated thrusters to smooth the final moments of the descent. The in-flight abort capsule was originally planned to launch on F9R Dev2 before the Falcon 9 Full Thrust vehicle (and its densified propellants) made F9R Dev2 incompatible with both of SpaceX's active orbital launch pads. Then a special version of the Falcon 9 first stage with just three engines was prepared for this test and carried to the launch pad at Vandenberg in April 2015 to conduct a tanking test. It was erected on the revised and rebuilt transporter erector (TE) and fully loaded with propellants on 9 April 2015 to test both the vehicle and ground support equipment. Those plans were later scrapped, and the abort test will be performed using an entire Falcon 9 Block 5 rocket and will be used as a test of the fueling procedure in order to human-rate the Falcon 9 rocket for NASA's Commercial Crew Program.

Orbital flight tests

Crew Dragon 2 mockup (background) and the astronauts selected for its first two crewed missions (foreground), from left to right: Douglas Hurley, Robert Behnken, Michael Hopkins and Victor Glover.
 
In 2015, NASA named its first Commercial Crew astronaut cadre of four veteran astronauts to work with SpaceX and Boeing – Robert Behnken, Eric Boe, Sunita Williams, and Douglas Hurley. The SpX-DM2 mission will complete the last milestone of the Commercial Crew Development program, paving the way to starting commercial services under an upcoming ISS Crew Transportation Services contract. On August 3, 2018 NASA announced the crew for the DM-2 mission. The crew of two will be formed by NASA astronauts Bob Behnken and Doug Hurley. Behnken previously flew as mission specialist on the STS-123 and the STS-130 missions. Hurley previously flew as a pilot on the STS-127 mission and on the final Space Shuttle mission, the STS-135 mission.

The first orbital test of Crew Dragon 2 was an uncrewed mission, designated SpX-DM1 and launched March 2, 2019. The spacecraft tested the approach and automated docking procedures with the ISS, remained docked until March 8, 2019, then conducted the full re-entry, splashdown and recovery steps to qualify for a crewed mission. Life-support systems were monitored all along the test flight. The same capsule will be re-used in June for an in-flight abort test. As of February 2019, Dragon 2 is scheduled to carry its first crew of two NASA astronauts on a 14-day test-flight mission to the ISS in July 2019.

List of missions

List includes only completed or currently manifested missions. Launch dates are listed in UTC.
Mission Capsule № Launch date (UTC) Remarks Time at ISS (dd hh mm) Outcome
Dragon 2 pad abort test DragonFly 6 May 2015 Pad abort test, Cape Canaveral Air Force Station, Florida N/A Success
SpX-DM1 C201 2 March 2019 Uncrewed test flight of the Dragon 2 capsule; Docked 3 March 0851 UTC, Departed 8 March 0532 UTC 4:21:17 Success
Dragon 2 in-flight abort test C201 (reused capsule) June 2019 The in-flight abort test will be conducted with the refurbished capsule from the uncrewed test flight. N/A Planned
SpX-DM2 C203 July 2019 Crewed test flight of the Dragon 2 capsule, with two astronauts for two weeks
Planned
CCtCap Missions 1–6
2019 and after First operational crew transport mission with Dragon 2. Pending success of SpX-DM1 and SpX-DM2, NASA has awarded six missions with Dragon 2.0 to carry up to four astronauts and 220 pounds of cargo to the ISS as well as feature a lifeboat function to evacuate astronauts from ISS in case of an emergency.
Planned
CRS2 missions 1–6
2020–2024 NASA has awarded SpaceX six more cargo missions under the CRS2 contract. Those missions were originally scheduled to begin in 2019 but were delayed.
Planned

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