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Friday, August 12, 2022

Calculus

From Wikipedia, the free encyclopedia
https://en.wikipedia.org/wiki/Calculus

Calculus, originally called infinitesimal calculus or "the calculus of infinitesimals", is the mathematical study of continuous change, in the same way that geometry is the study of shape, and algebra is the study of generalizations of arithmetic operations.

It has two major branches, differential calculus and integral calculus; differential calculus concerns instantaneous rates of change, and the slopes of curves, while integral calculus concerns accumulation of quantities, and areas under or between curves. These two branches are related to each other by the fundamental theorem of calculus, and they make use of the fundamental notions of convergence of infinite sequences and infinite series to a well-defined limit.

Infinitesimal calculus was developed independently in the late 17th century by Isaac Newton and Gottfried Wilhelm Leibniz. Later work, including codifying the idea of limits, put these developments on a more solid conceptual footing. Today, calculus has widespread uses in science, engineering, and social science.

In mathematics education, calculus denotes courses of elementary mathematical analysis, which are mainly devoted to the study of functions and limits. The word calculus is Latin for "small pebble" (the diminutive of calx, meaning "stone"), a meaning which still persists in medicine. Because such pebbles were used for counting out distances, tallying votes, and doing abacus arithmetic, the word came to mean a method of computation. In this sense, it was used in English at least as early as 1672, several years prior to the publications of Leibniz and Newton.

In addition to the differential calculus and integral calculus, the term is also used for naming specific methods of calculation and related theories which seek to model a particular concept in terms of mathematics. Examples of this convention include propositional calculus, Ricci calculus, calculus of variations, lambda calculus, and process calculus. Furthermore, the term "calculus" has variously been applied in ethics and philosophy, for such systems as Bentham's felicific calculus, and the ethical calculus.

History

Modern calculus was developed in 17th-century Europe by Isaac Newton and Gottfried Wilhelm Leibniz (independently of each other, first publishing around the same time) but elements of it appeared in ancient Greece, then in China and the Middle East, and still later again in medieval Europe and in India.

Ancient precursors

Egypt

Calculations of volume and area, one goal of integral calculus, can be found in the Egyptian Moscow papyrus (c. 1820 BC), but the formulae are simple instructions, with no indication as to how they were obtained.

Greece

Archimedes used the method of exhaustion to calculate the area under a parabola.

Laying the foundations for integral calculus and foreshadowing the concept of the limit, ancient Greek mathematician Eudoxus of Cnidus (c. 390 – 337 BCE) developed the method of exhaustion to prove the formulas for cone and pyramid volumes.

During the Hellenistic period, this method was further developed by Archimedes, who combined it with a concept of the indivisibles—a precursor to infinitesimals—allowing him to solve several problems now treated by integral calculus. These problems include, for example, calculating the center of gravity of a solid hemisphere, the center of gravity of a frustum of a circular paraboloid, and the area of a region bounded by a parabola and one of its secant lines.

China

The method of exhaustion was later discovered independently in China by Liu Hui in the 3rd century AD in order to find the area of a circle. In the 5th century AD, Zu Gengzhi, son of Zu Chongzhi, established a method that would later be called Cavalieri's principle to find the volume of a sphere.

Medieval

Middle East

Alhazen, 11th-century Arab mathematician and physicist

In the Middle East, Hasan Ibn al-Haytham, Latinized as Alhazen (c. 965 – c. 1040 CE) derived a formula for the sum of fourth powers. He used the results to carry out what would now be called an integration of this function, where the formulae for the sums of integral squares and fourth powers allowed him to calculate the volume of a paraboloid.

India

In the 14th century, Indian mathematicians gave a non-rigorous method, resembling differentiation, applicable to some trigonometric functions. Madhava of Sangamagrama and the Kerala School of Astronomy and Mathematics thereby stated components of calculus. A complete theory encompassing these components is now well known in the Western world as the Taylor series or infinite series approximations. However, they were not able to "combine many differing ideas under the two unifying themes of the derivative and the integral, show the connection between the two, and turn calculus into the great problem-solving tool we have today".

Modern

Johannes Kepler's work Stereometrica Doliorum formed the basis of integral calculus. Kepler developed a method to calculate the area of an ellipse by adding up the lengths of many radii drawn from a focus of the ellipse.

A significant work was a treatise, the origin being Kepler's methods, written by Bonaventura Cavalieri, who argued that volumes and areas should be computed as the sums of the volumes and areas of infinitesimally thin cross-sections. The ideas were similar to Archimedes' in The Method, but this treatise is believed to have been lost in the 13th century, and was only rediscovered in the early 20th century, and so would have been unknown to Cavalieri. Cavalieri's work was not well respected since his methods could lead to erroneous results, and the infinitesimal quantities he introduced were disreputable at first.

The formal study of calculus brought together Cavalieri's infinitesimals with the calculus of finite differences developed in Europe at around the same time. Pierre de Fermat, claiming that he borrowed from Diophantus, introduced the concept of adequality, which represented equality up to an infinitesimal error term. The combination was achieved by John Wallis, Isaac Barrow, and James Gregory, the latter two proving predecessors to the second fundamental theorem of calculus around 1670.

The product rule and chain rule, the notions of higher derivatives and Taylor series, and of analytic functions were used by Isaac Newton in an idiosyncratic notation which he applied to solve problems of mathematical physics. In his works, Newton rephrased his ideas to suit the mathematical idiom of the time, replacing calculations with infinitesimals by equivalent geometrical arguments which were considered beyond reproach. He used the methods of calculus to solve the problem of planetary motion, the shape of the surface of a rotating fluid, the oblateness of the earth, the motion of a weight sliding on a cycloid, and many other problems discussed in his Principia Mathematica (1687). In other work, he developed series expansions for functions, including fractional and irrational powers, and it was clear that he understood the principles of the Taylor series. He did not publish all these discoveries, and at this time infinitesimal methods were still considered disreputable.

Gottfried Wilhelm Leibniz was the first to state clearly the rules of calculus.
 
Isaac Newton developed the use of calculus in his laws of motion and gravitation.

These ideas were arranged into a true calculus of infinitesimals by Gottfried Wilhelm Leibniz, who was originally accused of plagiarism by Newton. He is now regarded as an independent inventor of and contributor to calculus. His contribution was to provide a clear set of rules for working with infinitesimal quantities, allowing the computation of second and higher derivatives, and providing the product rule and chain rule, in their differential and integral forms. Unlike Newton, Leibniz put painstaking effort into his choices of notation.

Today, Leibniz and Newton are usually both given credit for independently inventing and developing calculus. Newton was the first to apply calculus to general physics and Leibniz developed much of the notation used in calculus today. The basic insights that both Newton and Leibniz provided were the laws of differentiation and integration, emphasizing that differentiation and integration are inverse processes, second and higher derivatives, and the notion of an approximating polynomial series.

When Newton and Leibniz first published their results, there was great controversy over which mathematician (and therefore which country) deserved credit. Newton derived his results first (later to be published in his Method of Fluxions), but Leibniz published his "Nova Methodus pro Maximis et Minimis" first. Newton claimed Leibniz stole ideas from his unpublished notes, which Newton had shared with a few members of the Royal Society. This controversy divided English-speaking mathematicians from continental European mathematicians for many years, to the detriment of English mathematics. A careful examination of the papers of Leibniz and Newton shows that they arrived at their results independently, with Leibniz starting first with integration and Newton with differentiation. It is Leibniz, however, who gave the new discipline its name. Newton called his calculus "the science of fluxions", a term that endured in English schools into the 19th century. The first complete treatise on calculus to be written in English and use the Leibniz notation was not published until 1815.

Since the time of Leibniz and Newton, many mathematicians have contributed to the continuing development of calculus. One of the first and most complete works on both infinitesimal and integral calculus was written in 1748 by Maria Gaetana Agnesi.

Foundations

In calculus, foundations refers to the rigorous development of the subject from axioms and definitions. In early calculus the use of infinitesimal quantities was thought unrigorous, and was fiercely criticized by a number of authors, most notably Michel Rolle and Bishop Berkeley. Berkeley famously described infinitesimals as the ghosts of departed quantities in his book The Analyst in 1734. Working out a rigorous foundation for calculus occupied mathematicians for much of the century following Newton and Leibniz, and is still to some extent an active area of research today.

Several mathematicians, including Maclaurin, tried to prove the soundness of using infinitesimals, but it would not be until 150 years later when, due to the work of Cauchy and Weierstrass, a way was finally found to avoid mere "notions" of infinitely small quantities.[35] The foundations of differential and integral calculus had been laid. In Cauchy's Cours d'Analyse, we find a broad range of foundational approaches, including a definition of continuity in terms of infinitesimals, and a (somewhat imprecise) prototype of an (ε, δ)-definition of limit in the definition of differentiation. In his work Weierstrass formalized the concept of limit and eliminated infinitesimals (although his definition can actually validate nilsquare infinitesimals). Following the work of Weierstrass, it eventually became common to base calculus on limits instead of infinitesimal quantities, though the subject is still occasionally called "infinitesimal calculus". Bernhard Riemann used these ideas to give a precise definition of the integral. It was also during this period that the ideas of calculus were generalized to the complex plane with the development of complex analysis.

In modern mathematics, the foundations of calculus are included in the field of real analysis, which contains full definitions and proofs of the theorems of calculus. The reach of calculus has also been greatly extended. Henri Lebesgue invented measure theory, based on earlier developments by Émile Borel, and used it to define integrals of all but the most pathological functions. Laurent Schwartz introduced distributions, which can be used to take the derivative of any function whatsoever.

Limits are not the only rigorous approach to the foundation of calculus. Another way is to use Abraham Robinson's non-standard analysis. Robinson's approach, developed in the 1960s, uses technical machinery from mathematical logic to augment the real number system with infinitesimal and infinite numbers, as in the original Newton-Leibniz conception. The resulting numbers are called hyperreal numbers, and they can be used to give a Leibniz-like development of the usual rules of calculus. There is also smooth infinitesimal analysis, which differs from non-standard analysis in that it mandates neglecting higher-power infinitesimals during derivations. Based on the ideas of F. W. Lawvere and employing the methods of category theory, smooth infinitesimal analysis views all functions as being continuous and incapable of being expressed in terms of discrete entities. One aspect of this formulation is that the law of excluded middle does not hold. The law of excluded middle is also rejected in constructive mathematics, a branch of mathematics that insists that proofs of the existence of a number, function, or other mathematical object should give a construction of the object. Reformulations of calculus in a constructive framework are generally part of the subject of constructive analysis.

Significance

While many of the ideas of calculus had been developed earlier in Greece, China, India, Iraq, Persia, and Japan, the use of calculus began in Europe, during the 17th century, when Newton and Leibniz built on the work of earlier mathematicians to introduce its basic principles. The Hungarian polymath John von Neumann wrote of this work,

The calculus was the first achievement of modern mathematics and it is difficult to overestimate its importance. I think it defines more unequivocally than anything else the inception of modern mathematics, and the system of mathematical analysis, which is its logical development, still constitutes the greatest technical advance in exact thinking.

Applications of differential calculus include computations involving velocity and acceleration, the slope of a curve, and optimization. Applications of integral calculus include computations involving area, volume, arc length, center of mass, work, and pressure. More advanced applications include power series and Fourier series.

Calculus is also used to gain a more precise understanding of the nature of space, time, and motion. For centuries, mathematicians and philosophers wrestled with paradoxes involving division by zero or sums of infinitely many numbers. These questions arise in the study of motion and area. The ancient Greek philosopher Zeno of Elea gave several famous examples of such paradoxes. Calculus provides tools, especially the limit and the infinite series, that resolve the paradoxes.

Principles

Limits and infinitesimals

Calculus is usually developed by working with very small quantities. Historically, the first method of doing so was by infinitesimals. These are objects which can be treated like real numbers but which are, in some sense, "infinitely small". For example, an infinitesimal number could be greater than 0, but less than any number in the sequence 1, 1/2, 1/3, ... and thus less than any positive real number. From this point of view, calculus is a collection of techniques for manipulating infinitesimals. The symbols and were taken to be infinitesimal, and the derivative was simply their ratio.

The infinitesimal approach fell out of favor in the 19th century because it was difficult to make the notion of an infinitesimal precise. In the late 19th century, infinitesimals were replaced within academia by the epsilon, delta approach to limits. Limits describe the behavior of a function at a certain input in terms of its values at nearby inputs. They capture small-scale behavior using the intrinsic structure of the real number system (as a metric space with the least-upper-bound property). In this treatment, calculus is a collection of techniques for manipulating certain limits. Infinitesimals get replaced by sequences of smaller and smaller numbers, and the infinitely small behavior of a function is found by taking the limiting behavior for these sequences. Limits were thought to provide a more rigorous foundation for calculus, and for this reason they became the standard approach during the 20th century. However, the infinitesimal concept was revived in the 20th century with the introduction of non-standard analysis and smooth infinitesimal analysis, which provided solid foundations for the manipulation of infinitesimals.

Differential calculus

Tangent line at (x0, f(x0)). The derivative f′(x) of a curve at a point is the slope (rise over run) of the line tangent to that curve at that point.

Differential calculus is the study of the definition, properties, and applications of the derivative of a function. The process of finding the derivative is called differentiation. Given a function and a point in the domain, the derivative at that point is a way of encoding the small-scale behavior of the function near that point. By finding the derivative of a function at every point in its domain, it is possible to produce a new function, called the derivative function or just the derivative of the original function. In formal terms, the derivative is a linear operator which takes a function as its input and produces a second function as its output. This is more abstract than many of the processes studied in elementary algebra, where functions usually input a number and output another number. For example, if the doubling function is given the input three, then it outputs six, and if the squaring function is given the input three, then it outputs nine. The derivative, however, can take the squaring function as an input. This means that the derivative takes all the information of the squaring function—such as that two is sent to four, three is sent to nine, four is sent to sixteen, and so on—and uses this information to produce another function. The function produced by differentiating the squaring function turns out to be the doubling function.

In more explicit terms the "doubling function" may be denoted by g(x) = 2x and the "squaring function" by f(x) = x2. The "derivative" now takes the function f(x), defined by the expression "x2", as an input, that is all the information—such as that two is sent to four, three is sent to nine, four is sent to sixteen, and so on—and uses this information to output another function, the function g(x) = 2x, as will turn out.

In Lagrange's notation, the symbol for a derivative is an apostrophe-like mark called a prime. Thus, the derivative of a function called f is denoted by f′, pronounced "f prime" or "f dash". For instance, if f(x) = x2 is the squaring function, then f′(x) = 2x is its derivative (the doubling function g from above).

If the input of the function represents time, then the derivative represents change with respect to time. For example, if f is a function that takes a time as input and gives the position of a ball at that time as output, then the derivative of f is how the position is changing in time, that is, it is the velocity of the ball.

If a function is linear (that is, if the graph of the function is a straight line), then the function can be written as y = mx + b, where x is the independent variable, y is the dependent variable, b is the y-intercept, and:

This gives an exact value for the slope of a straight line.[ If the graph of the function is not a straight line, however, then the change in y divided by the change in x varies. Derivatives give an exact meaning to the notion of change in output with respect to change in input. To be concrete, let f be a function, and fix a point a in the domain of f. (a, f(a)) is a point on the graph of the function. If h is a number close to zero, then a + h is a number close to a. Therefore, (a + h, f(a + h)) is close to (a, f(a)). The slope between these two points is

This expression is called a difference quotient. A line through two points on a curve is called a secant line, so m is the slope of the secant line between (a, f(a)) and (a + h, f(a + h)). The secant line is only an approximation to the behavior of the function at the point a because it does not account for what happens between a and a + h. It is not possible to discover the behavior at a by setting h to zero because this would require dividing by zero, which is undefined. The derivative is defined by taking the limit as h tends to zero, meaning that it considers the behavior of f for all small values of h and extracts a consistent value for the case when h equals zero:

Geometrically, the derivative is the slope of the tangent line to the graph of f at a. The tangent line is a limit of secant lines just as the derivative is a limit of difference quotients. For this reason, the derivative is sometimes called the slope of the function f.

Here is a particular example, the derivative of the squaring function at the input 3. Let f(x) = x2 be the squaring function.

The derivative f′(x) of a curve at a point is the slope of the line tangent to that curve at that point. This slope is determined by considering the limiting value of the slopes of secant lines. Here the function involved (drawn in red) is f(x) = x3x. The tangent line (in green) which passes through the point (−3/2, −15/8) has a slope of 23/4. Note that the vertical and horizontal scales in this image are different.

The slope of the tangent line to the squaring function at the point (3, 9) is 6, that is to say, it is going up six times as fast as it is going to the right. The limit process just described can be performed for any point in the domain of the squaring function. This defines the derivative function of the squaring function or just the derivative of the squaring function for short. A computation similar to the one above shows that the derivative of the squaring function is the doubling function.

Leibniz notation

A common notation, introduced by Leibniz, for the derivative in the example above is

In an approach based on limits, the symbol dy/dx is to be interpreted not as the quotient of two numbers but as a shorthand for the limit computed above. Leibniz, however, did intend it to represent the quotient of two infinitesimally small numbers, dy being the infinitesimally small change in y caused by an infinitesimally small change dx applied to x. We can also think of d/dx as a differentiation operator, which takes a function as an input and gives another function, the derivative, as the output. For example:

In this usage, the dx in the denominator is read as "with respect to x". Another example of correct notation could be:

Even when calculus is developed using limits rather than infinitesimals, it is common to manipulate symbols like dx and dy as if they were real numbers; although it is possible to avoid such manipulations, they are sometimes notationally convenient in expressing operations such as the total derivative.

Integral calculus

Integration can be thought of as measuring the area under a curve, defined by f(x), between two points (here a and b).
 
A sequence of Riemann sums over a regular partition of an interval: the total area of the rectangles converges to the integral of the function.

Integral calculus is the study of the definitions, properties, and applications of two related concepts, the indefinite integral and the definite integral. The process of finding the value of an integral is called integration. The indefinite integral, also known as the antiderivative, is the inverse operation to the derivative. F is an indefinite integral of f when f is a derivative of F. (This use of lower- and upper-case letters for a function and its indefinite integral is common in calculus.) The definite integral inputs a function and outputs a number, which gives the algebraic sum of areas between the graph of the input and the x-axis. The technical definition of the definite integral involves the limit of a sum of areas of rectangles, called a Riemann sum.

A motivating example is the distance traveled in a given time. If the speed is constant, only multiplication is needed:

But if the speed changes, a more powerful method of finding the distance is necessary. One such method is to approximate the distance traveled by breaking up the time into many short intervals of time, then multiplying the time elapsed in each interval by one of the speeds in that interval, and then taking the sum (a Riemann sum) of the approximate distance traveled in each interval. The basic idea is that if only a short time elapses, then the speed will stay more or less the same. However, a Riemann sum only gives an approximation of the distance traveled. We must take the limit of all such Riemann sums to find the exact distance traveled.

When velocity is constant, the total distance traveled over the given time interval can be computed by multiplying velocity and time. For example, travelling a steady 50 mph for 3 hours results in a total distance of 150 miles. Plotting the velocity as a function of time yields a rectangle with height equal to the velocity and width equal to the time elapsed. Therefore, the product of velocity and time also calculates the rectangular area under the (constant) velocity curve. This connection between the area under a curve and distance traveled can be extended to any irregularly shaped region exhibiting a fluctuating velocity over a given time period. If f(x) represents speed as it varies over time, the distance traveled between the times represented by a and b is the area of the region between f(x) and the x-axis, between x = a and x = b.

To approximate that area, an intuitive method would be to divide up the distance between a and b into a number of equal segments, the length of each segment represented by the symbol Δx. For each small segment, we can choose one value of the function f(x). Call that value h. Then the area of the rectangle with base Δx and height h gives the distance (time Δx multiplied by speed h) traveled in that segment. Associated with each segment is the average value of the function above it, f(x) = h. The sum of all such rectangles gives an approximation of the area between the axis and the curve, which is an approximation of the total distance traveled. A smaller value for Δx will give more rectangles and in most cases a better approximation, but for an exact answer we need to take a limit as Δx approaches zero.

The symbol of integration is , an elongated S chosen to suggest summation. The definite integral is written as:

and is read "the integral from a to b of f-of-x with respect to x." The Leibniz notation dx is intended to suggest dividing the area under the curve into an infinite number of rectangles, so that their width Δx becomes the infinitesimally small dx.

The indefinite integral, or antiderivative, is written:

Functions differing by only a constant have the same derivative, and it can be shown that the antiderivative of a given function is actually a family of functions differing only by a constant. Since the derivative of the function y = x2 + C, where C is any constant, is y′ = 2x, the antiderivative of the latter is given by:

The unspecified constant C present in the indefinite integral or antiderivative is known as the constant of integration.

Fundamental theorem

The fundamental theorem of calculus states that differentiation and integration are inverse operations. More precisely, it relates the values of antiderivatives to definite integrals. Because it is usually easier to compute an antiderivative than to apply the definition of a definite integral, the fundamental theorem of calculus provides a practical way of computing definite integrals. It can also be interpreted as a precise statement of the fact that differentiation is the inverse of integration.

The fundamental theorem of calculus states: If a function f is continuous on the interval [a, b] and if F is a function whose derivative is f on the interval (a, b), then

Furthermore, for every x in the interval (a, b),

This realization, made by both Newton and Leibniz, was key to the proliferation of analytic results after their work became known. (The extent to which Newton and Leibniz were influenced by immediate predecessors, and particularly what Leibniz may have learned from the work of Isaac Barrow, is difficult to determine thanks to the priority dispute between them.) The fundamental theorem provides an algebraic method of computing many definite integrals—without performing limit processes—by finding formulae for antiderivatives. It is also a prototype solution of a differential equation. Differential equations relate an unknown function to its derivatives, and are ubiquitous in the sciences.

Applications

The logarithmic spiral of the Nautilus shell is a classical image used to depict the growth and change related to calculus.

Calculus is used in every branch of the physical sciences, actuarial science, computer science, statistics, engineering, economics, business, medicine, demography, and in other fields wherever a problem can be mathematically modeled and an optimal solution is desired. It allows one to go from (non-constant) rates of change to the total change or vice versa, and many times in studying a problem we know one and are trying to find the other. Calculus can be used in conjunction with other mathematical disciplines. For example, it can be used with linear algebra to find the "best fit" linear approximation for a set of points in a domain. Or, it can be used in probability theory to determine the expectation value of a continuous random variable given a probability density function. In analytic geometry, the study of graphs of functions, calculus is used to find high points and low points (maxima and minima), slope, concavity and inflection points. Calculus is also used to find approximate solutions to equations; in practice it is the standard way to solve differential equations and do root finding in most applications. Examples are methods such as Newton's method, fixed point iteration, and linear approximation. For instance, spacecraft use a variation of the Euler method to approximate curved courses within zero gravity environments.

Physics makes particular use of calculus; all concepts in classical mechanics and electromagnetism are related through calculus. The mass of an object of known density, the moment of inertia of objects, and the potential energies due to gravitational and electromagnetic forces can all be found by the use of calculus. An example of the use of calculus in mechanics is Newton's second law of motion, which states that the derivative of an object's momentum with respect to time equals the net force upon it. Alternatively, Newton's second law can be expressed by saying that the net force is equal to the object's mass times its acceleration, which is the time derivative of velocity and thus the second time derivative of spatial position. Starting from knowing how an object is accelerating, we use calculus to derive its path.

Maxwell's theory of electromagnetism and Einstein's theory of general relativity are also expressed in the language of differential calculus. Chemistry also uses calculus in determining reaction rates and in studying radioactive decay. In biology, population dynamics starts with reproduction and death rates to model population changes.

Green's theorem, which gives the relationship between a line integral around a simple closed curve C and a double integral over the plane region D bounded by C, is applied in an instrument known as a planimeter, which is used to calculate the area of a flat surface on a drawing. For example, it can be used to calculate the amount of area taken up by an irregularly shaped flower bed or swimming pool when designing the layout of a piece of property.

In the realm of medicine, calculus can be used to find the optimal branching angle of a blood vessel so as to maximize flow. Calculus can be applied to understand how quickly a drug is eliminated from a body or how quickly a cancerous tumour grows.

In economics, calculus allows for the determination of maximal profit by providing a way to easily calculate both marginal cost and marginal revenue.

Relay

From Wikipedia, the free encyclopedia

A relay
 
Electromechanical relay schematic showing a control coil, four pairs of normally open and one pair of normally closed contacts
 
An automotive-style miniature relay with the dust cover taken off

A relay is an electrically operated switch. It consists of a set of input terminals for a single or multiple control signals, and a set of operating contact terminals. The switch may have any number of contacts in multiple contact forms, such as make contacts, break contacts, or combinations thereof.

Relays are used where it is necessary to control a circuit by an independent low-power signal, or where several circuits must be controlled by one signal. Relays were first used in long-distance telegraph circuits as signal repeaters: they refresh the signal coming in from one circuit by transmitting it on another circuit. Relays were used extensively in telephone exchanges and early computers to perform logical operations.

The traditional form of a relay uses an electromagnet to close or open the contacts, but relays using other operating principles have also been invented, such as in solid-state relays which use semiconductor properties for control without relying on moving parts. Relays with calibrated operating characteristics and sometimes multiple operating coils are used to protect electrical circuits from overload or faults; in modern electric power systems these functions are performed by digital instruments still called protective relays.

Latching relays require only a single pulse of control power to operate the switch persistently. Another pulse applied to a second set of control terminals, or a pulse with opposite polarity, resets the switch, while repeated pulses of the same kind have no effects. Magnetic latching relays are useful in applications when interrupted power should not affect the circuits that the relay is controlling.

History

Telegraph relay contacts and spring

In 1809 Samuel Thomas von Sömmerring designed an electrolytic relay as part of his electro-chemical telegraph.

Solely electrical relays got their start as a further improvement to telegraphs, with American scientist Joseph Henry who is often cited to have invented a relay in 1835 in order to improve his version of the electrical telegraph, developed earlier in 1831.

However, an official patent wasn't issued until 1840 to Samuel Morse for his telegraph, which is now called a relay. The mechanism described acted as a digital amplifier, repeating the telegraph signal, and thus allowing signals to be propagated as far as desired.

The word relay appears in the context of electromagnetic operations from 1860 onwards.

Basic design and operation

Simple electromechanical relay
 
Operation without flyback diode, arcing causes degradation of the switch contacts
 
Operation with flyback diode, arcing in the control circuit is avoided

A simple electromagnetic relay consists of a coil of wire wrapped around a soft iron core (a solenoid), an iron yoke which provides a low reluctance path for magnetic flux, a movable iron armature, and one or more sets of contacts (there are two contacts in the relay pictured). The armature is hinged to the yoke and mechanically linked to one or more sets of moving contacts. The armature is held in place by a spring so that when the relay is de-energized there is an air gap in the magnetic circuit. In this condition, one of the two sets of contacts in the relay pictured is closed, and the other set is open. Other relays may have more or fewer sets of contacts depending on their function. The relay in the picture also has a wire connecting the armature to the yoke. This ensures continuity of the circuit between the moving contacts on the armature, and the circuit track on the printed circuit board (PCB) via the yoke, which is soldered to the PCB.

When an electric current is passed through the coil it generates a magnetic field that activates the armature, and the consequent movement of the movable contact(s) either makes or breaks (depending upon construction) a connection with a fixed contact. If the set of contacts was closed when the relay was de-energized, then the movement opens the contacts and breaks the connection, and vice versa if the contacts were open. When the current to the coil is switched off, the armature is returned by a force, approximately half as strong as the magnetic force, to its relaxed position. Usually this force is provided by a spring, but gravity is also used commonly in industrial motor starters. Most relays are manufactured to operate quickly. In a low-voltage application this reduces noise; in a high voltage or current application it reduces arcing.

When the coil is energized with direct current, a flyback diode or snubber resistor is often placed across the coil to dissipate the energy from the collapsing magnetic field (back EMF) at deactivation, which would otherwise generate a voltage spike dangerous to semiconductor circuit components. Such diodes were not widely used before the application of transistors as relay drivers, but soon became ubiquitous as early germanium transistors were easily destroyed by this surge. Some automotive relays include a diode inside the relay case. Resistors, while more durable than diodes, are less efficient at eliminating voltage spikes generated by relays and therefore not as commonly used.

A small cradle relay often used in electronics. The "cradle" term refers to the shape of the relay's armature

If the relay is driving a large, or especially a reactive load, there may be a similar problem of surge currents around the relay output contacts. In this case a snubber circuit (a capacitor and resistor in series) across the contacts may absorb the surge. Suitably rated capacitors and the associated resistor are sold as a single packaged component for this commonplace use.

If the coil is designed to be energized with alternating current (AC), some method is used to split the flux into two out-of-phase components which add together, increasing the minimum pull on the armature during the AC cycle. Typically this is done with a small copper "shading ring" crimped around a portion of the core that creates the delayed, out-of-phase component, which holds the contacts during the zero crossings of the control voltage.

Contact materials for relays vary by application. Materials with low contact resistance may be oxidized by the air, or may tend to "stick" instead of cleanly parting when opening. Contact material may be optimized for low electrical resistance, high strength to withstand repeated operations, or high capacity to withstand the heat of an arc. Where very low resistance is required, or low thermally-induced voltages are desired, gold-plated contacts may be used, along with palladium and other non-oxidizing, semi-precious metals. Silver or silver-plated contacts are used for signal switching. Mercury-wetted relays make and break circuits using a thin, self-renewing film of liquid mercury. For higher-power relays switching many amperes, such as motor circuit contactors, contacts are made with a mixtures of silver and cadmium oxide, providing low contact resistance and high resistance to the heat of arcing. Contacts used in circuits carrying scores or hundreds of amperes may include additional structures for heat dissipation and management of the arc produced when interrupting the circuit. Some relays have field-replaceable contacts, such as certain machine tool relays; these may be replaced when worn out, or changed between normally open and normally closed state, to allow for changes in the controlled circuit.

Terminology

Circuit symbols of relays (C denotes the common terminal in SPDT and DPDT types.)

Since relays are switches, the terminology applied to switches is also applied to relays; a relay switches one or more poles, each of whose contacts can be thrown by energizing the coil. Normally open (NO) contacts connect the circuit when the relay is activated; the circuit is disconnected when the relay is inactive. Normally closed (NC) contacts disconnect the circuit when the relay is activated; the circuit is connected when the relay is inactive. All of the contact forms involve combinations of NO and NC connections.

The National Association of Relay Manufacturers and its successor, the Relay and Switch Industry Association define 23 distinct electrical contact forms found in relays and switches. Of these, the following are commonly encountered:

  • SPST-NO (Single-Pole Single-Throw, Normally-Open) relays have a single Form A contact or make contact. These have two terminals which can be connected or disconnected. Including two for the coil, such a relay has four terminals in total.
  • SPST-NC (Single-Pole Single-Throw, Normally-Closed) relays have a single Form B or break contact. As with an SPST-NO relay, such a relay has four terminals in total.
  • SPDT (Single-Pole Double-Throw) relays have a single set of Form C, break before make or transfer contacts. That is, a common terminal connects to either of two others, never connecting to both at the same time. Including two for the coil, such a relay has a total of five terminals.
  • DPST – Double-Pole Single-Throw relays are equivalent to a pair of SPST switches or relays actuated by a single coil. Including two for the coil, such a relay has a total of six terminals. The poles may be Form A or Form B (or one of each; the designations NO and NC should be used to resolve the ambiguity).
  • DPDT – Double-Pole Double-Throw relays have two sets of Form C contacts. These are equivalent to two SPDT switches or relays actuated by a single coil. Such a relay has eight terminals, including the coil
  • Form D – make before break
  • Form E – combination of D and B

The S (single) or D (double) designator for the pole count may be replaced with a number, indicating multiple contacts connected to a single actuator. For example, 4PDT indicates a four-pole double-throw relay that has 12 switching terminals.

EN 50005 are among applicable standards for relay terminal numbering; a typical EN 50005-compliant SPDT relay's terminals would be numbered 11, 12, 14, A1 and A2 for the C, NC, NO, and coil connections, respectively.

DIN 72552 defines contact numbers in relays for automotive use:

  • 85 = relay coil -
  • 86 = relay coil +
  • 87 = common contact
  • 87a = normally closed contact
  • 87b = normally open contact

Types

Coaxial relay

Where radio transmitters and receivers share one antenna, often a coaxial relay is used as a TR (transmit-receive) relay, which switches the antenna from the receiver to the transmitter. This protects the receiver from the high power of the transmitter. Such relays are often used in transceivers which combine transmitter and receiver in one unit. The relay contacts are designed not to reflect any radio frequency power back toward the source, and to provide very high isolation between receiver and transmitter terminals. The characteristic impedance of the relay is matched to the transmission line impedance of the system, for example, 50 ohms.

Contactor

A contactor is a heavy-duty relay with higher current ratings, used for switching electric motors and lighting loads. Continuous current ratings for common contactors range from 10 amps to several hundred amps. High-current contacts are made with alloys containing silver. The unavoidable arcing causes the contacts to oxidize; however, silver oxide is still a good conductor. Contactors with overload protection devices are often used to start motors.

Force-guided contacts relay

A force-guided contacts relay has relay contacts that are mechanically linked together, so that when the relay coil is energized or de-energized, all of the linked contacts move together. If one set of contacts in the relay becomes immobilized, no other contact of the same relay will be able to move. The function of force-guided contacts is to enable the safety circuit to check the status of the relay. Force-guided contacts are also known as "positive-guided contacts", "captive contacts", "locked contacts", "mechanically linked contacts", or "safety relays".

These safety relays have to follow design rules and manufacturing rules that are defined in one main machinery standard EN 50205 : Relays with forcibly guided (mechanically linked) contacts. These rules for the safety design are the one defined in type B standards such as EN 13849-2 as Basic safety principles and Well-tried safety principles for machinery that applies to all machines.

Force-guided contacts by themselves can not guarantee that all contacts are in the same state, however, they do guarantee, subject to no gross mechanical fault, that no contacts are in opposite states. Otherwise, a relay with several normally open (NO) contacts may stick when energized, with some contacts closed and others still slightly open, due to mechanical tolerances. Similarly, a relay with several normally closed (NC) contacts may stick to the unenergized position, so that when energized, the circuit through one set of contacts is broken, with a marginal gap, while the other remains closed. By introducing both NO and NC contacts, or more commonly, changeover contacts, on the same relay, it then becomes possible to guarantee that if any NC contact is closed, all NO contacts are open, and conversely, if any NO contact is closed, all NC contacts are open. It is not possible to reliably ensure that any particular contact is closed, except by potentially intrusive and safety-degrading sensing of its circuit conditions, however in safety systems it is usually the NO state that is most important, and as explained above, this is reliably verifiable by detecting the closure of a contact of opposite sense.

Force-guided contact relays are made with different main contact sets, either NO, NC or changeover, and one or more auxiliary contact sets, often of reduced current or voltage rating, used for the monitoring system. Contacts may be all NO, all NC, changeover, or a mixture of these, for the monitoring contacts, so that the safety system designer can select the correct configuration for the particular application. Safety relays are used as part of an engineered safety system.

Latching relay

Latching relay with permanent magnet

A latching relay, also called impulse, bistable, keep, or stay relay, or simply latch, maintains either contact position indefinitely without power applied to the coil. The advantage is that one coil consumes power only for an instant while the relay is being switched, and the relay contacts retain this setting across a power outage. A latching relay allows remote control of building lighting without the hum that may be produced from a continuously (AC) energized coil.

In one mechanism, two opposing coils with an over-center spring or permanent magnet hold the contacts in position after the coil is de-energized. A pulse to one coil turns the relay on, and a pulse to the opposite coil turns the relay off. This type is widely used where control is from simple switches or single-ended outputs of a control system, and such relays are found in avionics and numerous industrial applications.

Another latching type has a remanent core that retains the contacts in the operated position by the remanent magnetism in the core. This type requires a current pulse of opposite polarity to release the contacts. A variation uses a permanent magnet that produces part of the force required to close the contact; the coil supplies sufficient force to move the contact open or closed by aiding or opposing the field of the permanent magnet. A polarity controlled relay needs changeover switches or an H-bridge drive circuit to control it. The relay may be less expensive than other types, but this is partly offset by the increased costs in the external circuit.

In another type, a ratchet relay has a ratchet mechanism that holds the contacts closed after the coil is momentarily energized. A second impulse, in the same or a separate coil, releases the contacts. This type may be found in certain cars, for headlamp dipping and other functions where alternating operation on each switch actuation is needed.

A stepping relay is a specialized kind of multi-way latching relay designed for early automatic telephone exchanges.

An earth-leakage circuit breaker includes a specialized latching relay.

Very early computers often stored bits in a magnetically latching relay, such as ferreed or the later remreed in the 1ESS switch.

Some early computers used ordinary relays as a kind of latch—they store bits in ordinary wire-spring relays or reed relays by feeding an output wire back as an input, resulting in a feedback loop or sequential circuit. Such an electrically latching relay requires continuous power to maintain state, unlike magnetically latching relays or mechanically ratcheting relays.

In computer memories, latching relays and other relays were replaced by delay-line memory, which in turn was replaced by a series of ever faster and ever smaller memory technologies.

Machine tool relay

A machine tool relay is a type standardized for industrial control of machine tools, transfer machines, and other sequential control. They are characterized by a large number of contacts (sometimes extendable in the field) which are easily converted from normally open to normally closed status, easily replaceable coils, and a form factor that allows compactly installing many relays in a control panel. Although such relays once were the backbone of automation in such industries as automobile assembly, the programmable logic controller (PLC) mostly displaced the machine tool relay from sequential control applications.

A relay allows circuits to be switched by electrical equipment: for example, a timer circuit with a relay could switch power at a preset time. For many years relays were the standard method of controlling industrial electronic systems. A number of relays could be used together to carry out complex functions (relay logic). The principle of relay logic is based on relays which energize and de-energize associated contacts. Relay logic is the predecessor of ladder logic, which is commonly used in programmable logic controllers.

Mercury relay

A mercury relay is a relay that uses mercury as the switching element. They are used where contact erosion would be a problem for conventional relay contacts. Owing to environmental considerations about significant amount of mercury used and modern alternatives, they are now comparatively uncommon.

Mercury-wetted relay

A mercury-wetted reed relay

A mercury-wetted reed relay is a form of reed relay that employs a mercury switch, in which the contacts are wetted with mercury. Mercury reduces the contact resistance and mitigates the associated voltage drop. Surface contamination may result in poor conductivity for low-current signals. For high-speed applications, the mercury eliminates contact bounce, and provides virtually instantaneous circuit closure. Mercury wetted relays are position-sensitive and must be mounted according to the manufacturer's specifications. Because of the toxicity and expense of liquid mercury, these relays have increasingly fallen into disuse.

The high speed of switching action of the mercury-wetted relay is a notable advantage. The mercury globules on each contact coalesce, and the current rise time through the contacts is generally considered to be a few picoseconds. However, in a practical circuit it may be limited by the inductance of the contacts and wiring. It was quite common, before restrictions on the use of mercury, to use a mercury-wetted relay in the laboratory as a convenient means of generating fast rise time pulses, however although the rise time may be picoseconds, the exact timing of the event is, like all other types of relay, subject to considerable jitter, possibly milliseconds, due to mechanical imperfections.

The same coalescence process causes another effect, which is a nuisance in some applications. The contact resistance is not stable immediately after contact closure, and drifts, mostly downwards, for several seconds after closure, the change perhaps being 0.5 ohm.

Multi-voltage relays

Multi-voltage relays are devices designed to work for wide voltage ranges such as 24 to 240 VAC and VDC and wide frequency ranges such as 0 to 300 Hz. They are indicated for use in installations that do not have stable supply voltages.

Overload protection relay

Electric motors need overcurrent protection to prevent damage from over-loading the motor, or to protect against short circuits in connecting cables or internal faults in the motor windings. The overload sensing devices are a form of heat operated relay where a coil heats a bimetallic strip, or where a solder pot melts, to operate auxiliary contacts. These auxiliary contacts are in series with the motor's contactor coil, so they turn off the motor when it overheats.

This thermal protection operates relatively slowly allowing the motor to draw higher starting currents before the protection relay will trip. Where the overload relay is exposed to the same ambient temperature as the motor, a useful though crude compensation for motor ambient temperature is provided.

The other common overload protection system uses an electromagnet coil in series with the motor circuit that directly operates contacts. This is similar to a control relay but requires a rather high fault current to operate the contacts. To prevent short over current spikes from causing nuisance triggering the armature movement is damped with a dashpot. The thermal and magnetic overload detections are typically used together in a motor protection relay.

Electronic overload protection relays measure motor current and can estimate motor winding temperature using a "thermal model" of the motor armature system that can be set to provide more accurate motor protection. Some motor protection relays include temperature detector inputs for direct measurement from a thermocouple or resistance thermometer sensor embedded in the winding.

Polarized relay

A polarized relay places the armature between the poles of a permanent magnet to increase sensitivity. Polarized relays were used in middle 20th Century telephone exchanges to detect faint pulses and correct telegraphic distortion.

Reed relay

(from top) Single-pole reed switch, four-pole reed switch and single-pole reed relay. Scale in centimeters

A reed relay is a reed switch enclosed in a solenoid. The switch has a set of contacts inside an evacuated or inert gas-filled glass tube that protects the contacts against atmospheric corrosion; the contacts are made of magnetic material that makes them move under the influence of the field of the enclosing solenoid or an external magnet.

Reed relays can switch faster than larger relays and require very little power from the control circuit. However, they have relatively low switching current and voltage ratings. Though rare, the reeds can become magnetized over time, which makes them stick "on", even when no current is present; changing the orientation of the reeds or degaussing the switch with respect to the solenoid's magnetic field can resolve this problem.

Sealed contacts with mercury-wetted contacts have longer operating lives and less contact chatter than any other kind of relay.

Safety relays

Safety relays are devices which generally implement protection functions. In the event of a hazard, the task of such a safety function is to use appropriate measures to reduce the existing risk to an acceptable level.

Solid-state contactor

A solid-state contactor is a heavy-duty solid state relay, including the necessary heat sink, used where frequent on-off cycles are required, such as with electric heaters, small electric motors, and lighting loads. There are no moving parts to wear out and there is no contact bounce due to vibration. They are activated by AC control signals or DC control signals from programmable logic controllers (PLCs), PCs, transistor-transistor logic (TTL) sources, or other microprocessor and microcontroller controls.

Solid-state relay

Solid-state relays have no moving parts.
 
25 A and 40 A solid state contactors

A solid-state relay (SSR) is a solid state electronic component that provides a function similar to an electromechanical relay but does not have any moving components, increasing long-term reliability. A solid-state relay uses a thyristor, TRIAC or other solid-state switching device, activated by the control signal, to switch the controlled load, instead of a solenoid. An optocoupler (a light-emitting diode (LED) coupled with a photo transistor) can be used to isolate control and controlled circuits.

Static relay

A static relay consists of electronic circuitry to emulate all those characteristics which are achieved by moving parts in an electro-magnetic relay.

Time-delay relay

Timing relays are arranged for an intentional delay in operating their contacts. A very short (a fraction of a second) delay would use a copper disk between the armature and moving blade assembly. Current flowing in the disk maintains a magnetic field for a short time, lengthening release time. For a slightly longer (up to a minute) delay, a dashpot is used. A dashpot is a piston filled with fluid that is allowed to escape slowly; both air-filled and oil-filled dashpots are used. The time period can be varied by increasing or decreasing the flow rate. For longer time periods, a mechanical clockwork timer is installed. Relays may be arranged for a fixed timing period, or may be field-adjustable, or remotely set from a control panel. Modern microprocessor-based timing relays provide precision timing over a great range.

Some relays are constructed with a kind of "shock absorber" mechanism attached to the armature, which prevents immediate, full motion when the coil is either energized or de-energized. This addition gives the relay the property of time-delay actuation. Time-delay relays can be constructed to delay armature motion on coil energization, de-energization, or both.

Time-delay relay contacts must be specified not only as either normally open or normally closed, but whether the delay operates in the direction of closing or in the direction of opening. The following is a description of the four basic types of time-delay relay contacts.

First, we have the normally open, timed-closed (NOTC) contact. This type of contact is normally open when the coil is unpowered (de-energized). The contact is closed by the application of power to the relay coil, but only after the coil has been continuously powered for the specified amount of time. In other words, the direction of the contact's motion (either to close or to open) is identical to a regular NO contact, but there is a delay in closing direction. Because the delay occurs in the direction of coil energization, this type of contact is alternatively known as a normally open, on-delay.

Vacuum relays

A vacuum relay is a sensitive relay having its contacts mounted in an evacuated glass housing, to permit handling radio-frequency voltages as high as 20,000 volts without flashover between contacts even though contact spacing is as low as a few hundredths of an inch when open.

Applications

A DPDT AC coil relay with "ice cube" packaging

Relays are used wherever it is necessary to control a high power or high voltage circuit with a low power circuit, especially when galvanic isolation is desirable. The first application of relays was in long telegraph lines, where the weak signal received at an intermediate station could control a contact, regenerating the signal for further transmission. High-voltage or high-current devices can be controlled with small, low voltage wiring and pilots switches. Operators can be isolated from the high voltage circuit. Low power devices such as microprocessors can drive relays to control electrical loads beyond their direct drive capability. In an automobile, a starter relay allows the high current of the cranking motor to be controlled with small wiring and contacts in the ignition key.

Electromechanical switching systems including Strowger and Crossbar telephone exchanges made extensive use of relays in ancillary control circuits. The Relay Automatic Telephone Company also manufactured telephone exchanges based solely on relay switching techniques designed by Gotthilf Ansgarius Betulander. The first public relay based telephone exchange in the UK was installed in Fleetwood on 15 July 1922 and remained in service until 1959.

The use of relays for the logical control of complex switching systems like telephone exchanges was studied by Claude Shannon, who formalized the application of Boolean algebra to relay circuit design in A Symbolic Analysis of Relay and Switching Circuits. Relays can perform the basic operations of Boolean combinatorial logic. For example, the boolean AND function is realised by connecting normally open relay contacts in series, the OR function by connecting normally open contacts in parallel. Inversion of a logical input can be done with a normally closed contact. Relays were used for control of automated systems for machine tools and production lines. The Ladder programming language is often used for designing relay logic networks.

Early electro-mechanical computers such as the ARRA, Harvard Mark II, Zuse Z2, and Zuse Z3 used relays for logic and working registers. However, electronic devices proved faster and easier to use.

Because relays are much more resistant than semiconductors to nuclear radiation, they are widely used in safety-critical logic, such as the control panels of radioactive waste-handling machinery. Electromechanical protective relays are used to detect overload and other faults on electrical lines by opening and closing circuit breakers.

Protective relays

For protection of electrical apparatus and transmission lines, electromechanical relays with accurate operating characteristics were used to detect overload, short-circuits, and other faults. While many such relays remain in use, digital protective relays now provide equivalent and more complex protective functions.

Railway signalling

Part of a relay interlocking using UK Q-style miniature plug-in relays

Railway signalling relays are large considering the mostly small voltages (less than 120 V) and currents (perhaps 100 mA) that they switch. Contacts are widely spaced to prevent flashovers and short circuits over a lifetime that may exceed fifty years.

Since rail signal circuits must be highly reliable, special techniques are used to detect and prevent failures in the relay system. To protect against false feeds, double switching relay contacts are often used on both the positive and negative side of a circuit, so that two false feeds are needed to cause a false signal. Not all relay circuits can be proved so there is reliance on construction features such as carbon to silver contacts to resist lightning induced contact welding and to provide AC immunity.

Opto-isolators are also used in some instances with railway signalling, especially where only a single contact is to be switched.

Selection considerations

Several 30-contact relays in "Connector" circuits in mid-20th century 1XB switch and 5XB switch telephone exchanges; cover removed on one.

Selection of an appropriate relay for a particular application requires evaluation of many different factors:

  • Number and type of contacts — normally open, normally closed, (double-throw)
  • Contact sequence — "make before break" or "break before make". For example, the old style telephone exchanges required make-before-break so that the connection didn't get dropped while dialing the number.
  • Contact current rating — small relays switch a few amperes, large contactors are rated for up to 3000 amperes, alternating or direct current
  • Contact voltage rating — typical control relays rated 300 VAC or 600 VAC, automotive types to 50 VDC, special high-voltage relays to about 15,000 V
  • Operating lifetime, useful life — the number of times the relay can be expected to operate reliably. There is both a mechanical life and a contact life. The contact life is affected by the type of load switched. Breaking load current causes undesired arcing between the contacts, eventually leading to contacts that weld shut or contacts that fail due to erosion by the arc.
  • Coil voltage — machine-tool relays usually 24 VDC, 120 or 250 VAC, relays for switchgear may have 125 V or 250 VDC coils,
  • Coil current — Minimum current required for reliable operation and minimum holding current, as well as effects of power dissipation on coil temperature at various duty cycles. "Sensitive" relays operate on a few milliamperes.
  • Package/enclosure — open, touch-safe, double-voltage for isolation between circuits, explosion proof, outdoor, oil and splash resistant, washable for printed circuit board assembly
  • Operating environment — minimum and maximum operating temperature and other environmental considerations, such as effects of humidity and salt
  • Assembly — Some relays feature a sticker that keeps the enclosure sealed to allow PCB post soldering cleaning, which is removed once assembly is complete.
  • Mounting — sockets, plug board, rail mount, panel mount, through-panel mount, enclosure for mounting on walls or equipment
  • Switching time — where high speed is required
  • "Dry" contacts — when switching very low level signals, special contact materials may be needed such as gold-plated contacts
  • Contact protection — suppress arcing in very inductive circuits
  • Coil protection — suppress the surge voltage produced when switching the coil current
  • Isolation between coil contacts
  • Aerospace or radiation-resistant testing, special quality assurance
  • Expected mechanical loads due to acceleration — some relays used in aerospace applications are designed to function in shock loads of 50 g, or more.
  • Size — smaller relays often resist mechanical vibration and shock better than larger relays, because of the lower inertia of the moving parts and the higher natural frequencies of smaller parts. Larger relays often handle higher voltage and current than smaller relays.
  • Accessories such as timers, auxiliary contacts, pilot lamps, and test buttons.
  • Regulatory approvals.
  • Stray magnetic linkage between coils of adjacent relays on a printed circuit board.

There are many considerations involved in the correct selection of a control relay for a particular application, including factors such as speed of operation, sensitivity, and hysteresis. Although typical control relays operate in the 5 ms to 20 ms range, relays with switching speeds as fast as 100 μs are available. Reed relays which are actuated by low currents and switch fast are suitable for controlling small currents.

As with any switch, the contact current (unrelated to the coil current) must not exceed a given value to avoid damage. In high-inductance circuits such as motors, other issues must be addressed. When an inductance is connected to a power source, an input surge current or electromotor starting current larger than the steady-state current exists. When the circuit is broken, the current cannot change instantaneously, which creates a potentially damaging arc across the separating contacts.

Consequently, for relays used to control inductive loads, we must specify the maximum current that may flow through the relay contacts when it actuates, the make rating; the continuous rating; and the break rating. The make rating may be several times larger than the continuous rating, which is larger than the break rating.

Safety and reliability

Switching while "wet" (under load) causes undesired arcing between the contacts, eventually leading to contacts that weld shut or contacts that fail due to a buildup of surface damage caused by the destructive arc energy.

Inside the Number One Electronic Switching System (1ESS) crossbar switch and certain other high-reliability designs, the reed switches are always switched "dry" (without load) to avoid that problem, leading to much longer contact life.

Without adequate contact protection, the occurrence of electric current arcing causes significant degradation of the contacts, which suffer significant and visible damage. Every time the relay contacts open or close under load, an electrical arc can occur between the contacts of the relay, either a break arc (when opening), or a make / bounce arc (when closing). In many situations, the break arc is more energetic and thus more destructive, in particular with inductive loads, but this can be mitigated by bridging the contacts with a snubber circuit. The inrush current of tungsten filament incandescent lamps is typically ten times the normal operating current. Thus, relays intended for tungsten loads may use special contact composition, or the relay may have lower contact ratings for tungsten loads than for purely resistive loads.

An electrical arc across relay contacts can be very hot — thousands of degrees Fahrenheit — causing the metal on the contact surfaces to melt, pool, and migrate with the current. The extremely high temperature of the arc splits the surrounding gas molecules, creating ozone, carbon monoxide, and other compounds. Over time, the arc energy slowly destroys the contact metal, causing some material to escape into the air as fine particulate matter. This action causes the material in the contacts to degrade, resulting in device failure. This contact degradation drastically limits the overall life of a relay to a range of about 10,000 to 100,000 operations, a level far below the mechanical life of the device, which can be in excess of 20 million operations.

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