From Wikipedia, the free encyclopedia
A
lithium-ion battery or
Li-ion battery (abbreviated as
LIB) is a type of
rechargeable battery in which
lithium ions move from the negative
electrode to the positive electrode during discharge and back when charging. Li-ion batteries use an
intercalated lithium
compound as one electrode material, compared to the
metallic lithium used in a
non-rechargeable lithium battery. The
electrolyte, which allows for
ionic movement, and the two electrodes are the constituent components of a lithium-ion
battery cell.
Lithium-ion batteries are common in
home electronics. They are one of the most popular types of rechargeable batteries for
portable electronics, with a high
energy density, tiny
memory effect[9] and low
self-discharge. LIBs are also growing in popularity for military,
battery electric vehicle and
aerospace applications.
[10]
Chemistry, performance, cost and safety characteristics vary across LIB types. Handheld electronics mostly use LIBs based on
lithium cobalt oxide (
LiCoO
2), which offers high energy density but presents safety risks, especially when damaged.
Lithium iron phosphate (
LiFePO
4),
lithium ion manganese oxide battery (
LiMn
2O
4,
Li
2MnO
3, or
LMO), and
lithium nickel manganese cobalt oxide (
LiNiMnCoO
2
or NMC) offer lower energy density but longer lives and less likelihood
of unfortunate events in real-world use (e.g., fire, explosion, etc.).
Such batteries are widely used for electric tools, medical equipment,
and other roles. NMC in particular is a leading contender for automotive
applications. Lithium nickel cobalt aluminum oxide (
LiNiCoAlO
2 or NCA) and
lithium titanate (
Li
4Ti
5O
12 or LTO) are specialty designs aimed at particular niche roles. The newer
lithium–sulfur batteries promise the highest performance-to-weight ratio.
Lithium-ion batteries can pose unique safety hazards since they
contain a flammable electrolyte and may be kept pressurized. A battery
cell charged too quickly could cause a short circuit, leading to
explosions and fires.
[11]
Because of these risks, testing standards are more stringent than those
for acid-electrolyte batteries, requiring both a broader range of test
conditions and additional battery-specific tests.
[12][13][14] There have been battery-related recalls by some companies, including the 2016
Samsung Galaxy Note 7 recall for battery fires.
[15][16]
Research areas for lithium-ion batteries include life extension, energy density, safety, cost reduction, and charging speed,
[17] among others.
Terminology
Battery versus cell
International industry standards differentiate between a "cell" and a "battery".
[14][18] A "cell" is a basic electrochemical unit that contains the electrodes, separator, and electrolyte. A "battery" or "
battery pack"
is a collection of cells or cell assemblies which are ready for use, as
it contains an appropriate housing, electrical interconnections, and
possibly electronics to control and protect the cells from failure.
[19][20]
("Failure" in this case is used in the engineering sense and may
include thermal runaway, fire, and explosion as well as more benign
events such as loss of charge capacity.) In this regard, the simplest
"battery" is a single cell.
For example,
battery electric vehicles,
[21]
may have a battery system of 400 V, made of many individual cells. The
term "module" is often used, where a battery pack is made of modules,
and modules are composed of individual cells.
[20][21]
Anode, cathode, electrode
In electrochemistry, the
anode is the electrode where
oxidation
is taking place in the battery, i.e. electrons get free and flow out of
the battery (technical current flowing into it). However, this happens
on opposite electrodes during charge vs. discharge. The less ambiguous
terms are
positive (cathode on discharge) and
negative (anode on discharge). This is the positive-negative polarity which is displayed on a volt meter.
[22]
For rechargeable cells, the term "cathode" designates the positive
electrode in the discharge cycle, even when the associated
electrochemical reactions change their places when charging and
discharging, respectively. For lithium-ion cells the
positive electrode ("cathode") is the lithium based one.
History
Invention and development
Lithium batteries were proposed by British chemist
M Stanley Whittingham, now at
Binghamton University, while working for
Exxon in the 1970s.
[23] Whittingham used titanium(IV) sulfide and
lithium metal
as the electrodes. However, this rechargeable lithium battery could
never be made practical. Titanium disulfide was a poor choice, since it
has to be synthesized under completely sealed conditions, also being
quite expensive (~$1000 per kilogram for titanium disulfide raw material
in 1970s). When exposed to air, titanium disulfide reacts to form
hydrogen sulfide compounds, which have an unpleasant odour and are toxic
to most animals. For this, and other reasons, Exxon discontinued
development of Whittingham's lithium-titanium disulfide battery.
[24] Batteries with metallic lithium electrodes presented safety issues, as
lithium is a highly reactive element; it burns in normal atmospheric conditions because of spontaneous reactions with water and oxygen.
[25] As a result, research moved to develop batteries in which, instead of metallic lithium, only lithium
compounds are present, being capable of accepting and releasing lithium ions.
Reversible
intercalation in graphite[26][27] and intercalation into cathodic oxides
[28][29] was discovered during 1974–76 by J. O. Besenhard at
TU Munich. Besenhard proposed its application in lithium cells.
[30][31] Electrolyte decomposition and solvent co-intercalation into graphite were severe early drawbacks for battery life.
- 1973 – Adam Heller
Proposes the lithium thionyl chloride battery, still used in implanted
medical devices and in defense systems where greater than a 20-year
shelf life, high energy density, or extreme operating temperatures are
encountered.[32]
- 1977 – Samar Basu demonstrated electrochemical intercalation of lithium in graphite at the University of Pennsylvania.[33][34] This led to the development of a workable lithium intercalated graphite electrode at Bell Labs (LiC
6)[35] to provide an alternative to the lithium metal electrode battery.
- 1979 – Working in separate groups, at Stanford University Ned A. Godshall et al.,[36][37][38] and the following year in 1980 at Oxford University, England, John Goodenough and Koichi Mizushima, both demonstrated a rechargeable lithium cell with voltage in the 4 V range using lithium cobalt oxide (LiCoO
2) as the positive electrode and lithium metal as the negative electrode.[39][40] This innovation provided the positive electrode material that made lithium batteries commercially possible. LiCoO
2
is a stable positive electrode material which acts as a donor of
lithium ions, which means that it can be used with a negative electrode
material other than lithium metal.[citation needed] By enabling the use of stable and easy-to-handle negative electrode materials, LiCoO
2
opened a whole new range of possibilities for novel rechargeable
battery systems. Godshall et al. further identified in 1979, along with
LiCoO2, the similar value of ternary compound lithium-transition metal-oxides such as the spinel LiMn2O4, Li2MnO3, LiMnO2, LiFeO2, LiFe5O8, and LiFe5O4 (and later lithium-copper-oxide and lithium-nickel-oxide cathode materials in 1985)[41][41]
- 1980 – Rachid Yazami demonstrated the reversible electrochemical intercalation of lithium in graphite.[42][43]
The organic electrolytes available at the time would decompose during
charging with a graphite negative electrode, slowing the development of a
rechargeable lithium/graphite battery. Yazami used a solid electrolyte
to demonstrate that lithium could be reversibly intercalated in graphite
through an electrochemical mechanism. (As of 2011, the graphite
electrode discovered by Yazami is the most commonly used electrode in
commercial lithium ion batteries).
- 1982 – Godshall et al. were awarded the U.S. Patent[44] on the use of LiCoO2 as cathodes in lithium batteries, based on Godshall's Stanford University Ph.D. thesis Dissertation and 1979 publications.
- 1983 – Michael M. Thackeray, John B. Goodenough, and coworkers further developed manganese spinel as a positive electrode material, after its 1979 identification as such by Godshall et al. in 1979 (above).[45] Spinel showed great promise, given its low-cost, good electronic and lithium ion conductivity,
and three-dimensional structure, which gives it good structural
stability. Although pure manganese spinel fades with cycling, this can
be overcome with chemical modification of the material.[46] As of 2013, manganese spinel was used in commercial cells.[47]
- 1985 – Akira Yoshino
assembled a prototype cell using carbonaceous material into which
lithium ions could be inserted as one electrode, and lithium cobalt
oxide (LiCoO
2), which is stable in air, as the other.[48] By using materials without metallic lithium, safety was dramatically improved. LiCoO
2 enabled industrial-scale production and represents the birth of the current lithium-ion battery.
- 1989 – John Goodenough and Arumugam Manthiram of the University of Texas at Austin showed that positive electrodes containing polyanions, e.g., sulfates, produce higher voltages than oxides due to the induction effect of the polyanion.[49]
There were two main trends in the research and development of
electrode materials for lithium ion rechargeable batteries. One was the
approach from the field of electrochemistry centering on graphite
intercalation compounds,
[50] and the other was the approach from the field of new nano-carbonaceous materials.
[51]
The negative electrode of today’s lithium ion rechargeable battery
has its origins in PAS (polyacenic semiconductive material) discovered
by Tokio Yamabe and later by Shjzukuni Yata in the early 1980s.
[52][53][54][55] The seed of this technology, furthermore, was the discovery of conductive polymers by Professor
Hideki Shirakawa and his group, and it could also be seen as having started from the polyacetylene lithium ion battery developed by
Alan MacDiarmid and
Alan J. Heeger et al.
[56]
Commercial production
The performance and capacity of lithium-ion batteries increases as development progresses.
- 1991 – Sony and Asahi Kasei released the first commercial lithium-ion battery.[57]
- 1996 – John Goodenough, Akshaya Padhi and coworkers proposed lithium iron phosphate (LiFePO
4) and other phospho-olivines (lithium metal phosphates with the same structure as mineral olivine) as positive electrode materials.[58]
- 2001 – Zhonghua Lu and Jeff Dahn file a patent[59]
for the lithium nickel manganese cobalt oxide (NMC) class of positive
electrode materials, which offers safety and energy density improvements
over the widely used lithium cobalt oxide.
- 2002 – Yet-Ming Chiang and his group at MIT showed a substantial improvement in the performance of lithium batteries by boosting the material's conductivity by doping it[60] with aluminium, niobium and zirconium. The exact mechanism causing the increase became the subject of widespread debate.[61]
- 2004 – Chiang again increased performance by utilizing lithium iron(II) phosphate
particles of less than 100 nanometers in diameter. This decreased
particle density almost one hundredfold, increased the positive
electrode's surface area and improved capacity and performance.
Commercialization led to a rapid growth in the market for higher
capacity LIBs, as well as a patent infringement battle between Chiang
and John Goodenough.[61]
- 2011 – lithium-ion batteries accounted for 66% of all portable secondary (i.e., rechargeable) battery sales in Japan.[62]
- 2012 – John Goodenough, Rachid Yazami and Akira Yoshino received the 2012 IEEE Medal for Environmental and Safety Technologies for developing the lithium ion battery.
- 2014 – commercial batteries from Amprius Corp. reached 650 Wh/L (a 20% increase), using a silicon anode and were delivered to customers.[63] The National Academy of Engineering recognized John Goodenough, Yoshio Nishi, Rachid Yazami and Akira Yoshino for their pioneering efforts in the field.[64]
As of 2016, global lithium-ion battery production capacity was 28 gigawatt-hours, with 16.4 GWh in China.
[65]
Market
Industry produced about 660 million cylindrical lithium-ion cells in 2012; the
18650 size is by far the most popular for cylindrical cells. If
Tesla meets its goal of shipping 40,000
Model S electric cars
in 2014 and if the 85-kWh battery, which uses 7,104 of these cells,
proves as popular overseas as it was in the U.S., in 2014 the Model S
alone would use almost 40 percent of global cylindrical battery
production.
[66]
Production is gradually shifting to higher-capacity 3,000+ mAh cells.
Annual flat polymer cell demand was expected to exceed 700 million in
2013.
[67]
In 2015 cost estimates ranged from $300–500/kWh.
[68]
In 2016 GM revealed they will be paying $145 / kWh for the batteries in the Chevy Bolt EV.
[69]
Price-fixing conspiracy
Information came to light in 2011 regarding a long-term
antitrust
violating price-fixing conspiracy among the world's major lithium-ion
battery manufacturers that kept prices artificially high from 2000 to
2011, according to a class action complaint that was tentatively settled
with one of the defendants, Sony, in 2016.
[70] The complaint provided evidence that participants included
LG,
Samsung SDI,
Sanyo,
Panasonic,
Sony, and
Hitachi, and notes that Sanyo and LG had "pled guilty to the criminal price-fixing of Lithium Ion Batteries".
[70]
Sony agreed to settle for $20 million, and also cooperate by, among
other things, making employees chosen by plaintiffs available for
interviews, depositions and testimony, as well as provide clarifying
information regarding the scheme and the documents provided to date,
including responding to authentication and clarification questions.
[71]Cooperation clause: pp. 23–25.
Construction
Cylindrical Panasonic 18650 lithium-ion battery cell before closing. Several thousand of them form the
Tesla Model S battery (see
Gigafactory).
Lithium-ion battery monitoring electronics (over-charge and deep-discharge protection)
An 18650 size lithium ion battery, with an alkaline AA for scale. 18650 are used for example in notebooks or
Tesla Model S
The three primary functional components of a lithium-ion battery are
the positive and negative electrodes and electrolyte. Generally, the
negative electrode of a conventional lithium-ion cell is made from
carbon. The positive electrode is a metal
oxide, and the
electrolyte is a
lithium salt in an
organic solvent.
[72]
The electrochemical roles of the electrodes reverse between anode and
cathode, depending on the direction of current flow through the cell.
The most commercially popular negative electrode is
graphite. The positive electrode is generally one of three materials: a layered
oxide (such as
lithium cobalt oxide), a
polyanion (such as
lithium iron phosphate) or a
spinel (such as lithium
manganese oxide).
[73]
Recently, graphene based electrodes (based on 2D and 3D structures of
graphene) have also been used as electrodes for lithium batteries.
[74]
The electrolyte is typically a mixture of organic carbonates such as
ethylene carbonate or
diethyl carbonate containing
complexes of lithium ions.
[75] These non-
aqueous electrolytes generally use non-coordinating anion salts such as lithium hexafluorophosphate (
LiPF
6), lithium hexafluoroarsenate monohydrate (
LiAsF
6), lithium perchlorate (
LiClO
4), lithium tetrafluoroborate (
LiBF
4), and lithium triflate (
LiCF
3SO
3).
Depending on materials choices, the
voltage,
energy density, life, and safety of a lithium-ion battery can change dramatically. Recently,
novel architectures using
nanotechnology have been employed to improve performance.
Pure lithium is highly
reactive. It reacts vigorously with water to form
lithium hydroxide and
hydrogen gas. Thus, a non-aqueous electrolyte is typically used, and a sealed container rigidly excludes moisture from the battery pack.
Lithium-ion batteries are more expensive than
NiCd
batteries but operate over a wider temperature range with higher energy
densities. They require a protective circuit to limit peak voltage.
For notebooks or laptops, lithium-ion cells are supplied as part of a
battery pack with temperature sensors,
voltage converter/regulator circuit,
voltage tap, battery charge state monitor and the main connector. These
components monitor the state of charge and current in and out of each
cell, capacities of each individual cell (drastic change can lead to
reverse polarities which is dangerous),
[76][unreliable source?] and temperature of each cell and minimize the risk of
short circuits.
[77]
Shapes
Li-ion cells (as distinct from entire batteries) are available in
various shapes, which can generally be divided into four groups:
[78][full citation needed]
- Small cylindrical (solid body without terminals, such as those used in older laptop batteries)
- Large cylindrical (solid body with large threaded terminals)
- Pouch (soft, flat body, such as those used in cell phones and newer
laptops; also referred to as li-ion polymer or lithium polymer
batteries)
- Prismatic (semi-hard plastic case with large threaded terminals, such as vehicles' traction packs)
Cells with a cylindrical shape are made in a characteristic "
swiss roll"
manner (known as a "jelly roll" in the US), which means it is a single
long sandwich of positive electrode, separator, negative electrode and
separator rolled into a single spool. The main disadvantage of this
method of construction is that the cell will have a higher series
inductance.
The absence of a case gives pouch cells the highest gravimetric
energy density; however, for many practical applications they still
require an external means of containment to prevent expansion when their
state-of-charge (
SOC) level is high,
[79] and for general structural stability of the battery pack of which they are part.
Since 2011, several research groups have announced demonstrations of
lithium-ion flow batteries that suspend the cathode or anode material in an aqueous or organic solution.
[80]
In 2014,
Panasonic created the smallest Li-ion battery. It is
pin shaped. It has a diameter of 3.5mm and a weight of 0.6g.
[81]
Electrochemistry
The
reactants in the electrochemical reactions in a lithium-ion battery are
the negative and positive electrodes and the electrolyte providing a
conductive medium for lithium ions to move between the electrodes.
Electrical energy flows out from or in to the battery when
electrons flow through an external circuit during discharge or charge, respectively.
Both electrodes allow lithium ions to move in and out of their structures with a process called
insertion (
intercalation) or
extraction (
deintercalation), respectively. During
discharge, the (positive) lithium ions move from the negative electrode (usually graphite = "
"
as below) to the positive electrode (forming a lithium compound)
through the electrolyte while the electrons flow through the external
circuit in the same direction.
[82] When the cell is
charging,
the reverse occurs with the lithium ions and electrons moved back into
the negative electrode in a net higher energy state. The following
equations exemplify the chemistry.
The positive (cathode) electrode
half-reaction in the lithium-doped cobalt oxide substrate is:
[83][84]
The negative (anode) electrode
half-reaction for the graphite is:
The full reaction (left: charged, right: discharged) being:
The overall reaction has its limits. Overdischarge supersaturates
lithium cobalt oxide, leading to the production of
lithium oxide,
[85] possibly by the following irreversible reaction:
Overcharge up to 5.2
volts leads to the synthesis of cobalt(IV) oxide, as evidenced by
x-ray diffraction:
[86]
In a lithium-ion battery the lithium ions are transported to and from the positive or negative electrodes by oxidizing the
transition metal, cobalt (
Co), in
Li
1-xCoO
2 from
Co3+ to
Co4+ during charge, and reducing from
Co4+ to
Co3+ during discharge. The cobalt electrode reaction is
only reversible for x < 0.5 (x in
mole units), limiting the depth of discharge allowable. This chemistry was used in the Li-ion cells developed by Sony in 1990.
[87]
The cell's energy is equal to the voltage times the charge. Each gram of lithium represents
Faraday's constant/6.941
or 13,901 coulombs. At 3 V, this gives 41.7 kJ per gram of lithium, or
11.6 kWh per kg. This is a bit more than the heat of combustion of
gasoline,
but does not consider the other materials that go into a lithium
battery and that make lithium batteries many times heavier per unit of
energy.
Electrolytes
The cell voltages given in the Electrochemistry section are larger than the potential at which
aqueous solutions will
electrolyze.
Liquid Electrolytes
Liquid electrolytes in lithium-ion batteries consist of lithium
salts, such as
LiPF
6,
LiBF
4 or
LiClO
4 in an
organic solvent, such as
ethylene carbonate,
dimethyl carbonate, and
diethyl carbonate.
[88]
A liquid electrolyte acts as a conductive pathway for the movement of
cations passing from the negative to the positive electrodes during
discharge. Typical conductivities of liquid electrolyte at room
temperature (20 °C (68 °F)) are in the range of 10
mS/cm, increasing by approximately 30–40% at 40 °C (104 °F) and decreasing slightly at 0 °C (32 °F).
[89]
The combination of linear and cyclic carbonates (e.g.,
ethylene carbonate (EC) and
dimethyl carbonate
(DMC)) offers high conductivity and SEI-forming ability. A mixture of a
high ionic conductivity and low viscosity carbonate solvents is needed,
because the two properties are mutually exclusive in a single material.
[22]
Organic solvents easily decompose on the negative electrodes during charge. When appropriate
organic solvents
are used as the electrolyte, the solvent decomposes on initial charging
and forms a solid layer called the solid electrolyte interphase (SEI),
[90]
which is electrically insulating yet provides significant ionic
conductivity. The interphase prevents further decomposition of the
electrolyte after the second charge. For example,
ethylene carbonate is decomposed at a relatively high voltage, 0.7 V vs. lithium, and forms a dense and stable interface.
[91]
Composite electrolytes based on POE (poly(oxyethylene)) provide a relatively stable interface.
[92][93]
It can be either solid (high molecular weight) and be applied in dry
Li-polymer cells, or liquid (low molecular weight) and be applied in
regular Li-ion cells.
Room temperature ionic liquids (RTILs) are another approach to limiting the flammability and volatility of organic electrolytes.
[94]
Solid Electrolytes
Recent
advances in battery technology involve using a solid as the electrolyte
material. The most promising of these being ceramics.
[95]
Solid ceramic electrolytes are mostly lithium metal
oxides
which allow lithium ion transport through the solid more readily due to
the intrinsic lithium. The main benefit of solid electrolytes is that
there is no risk of leaks, which is a serious safety issue for batteries
with liquid electrolytes.
[96]
Solid ceramic electrolytes can be further broken down into two main categories: ceramic and glassy.
Ceramic solid electrolytes are highly ordered compounds with
crystal structures that usually have ion transport channels.
[97] Common ceramic electrolytes are lithium
super ion conductors (LISICON) and
perovskites.
Glassy solid electrolytes are
amorphous atomic structures made up of similar elements to ceramic solid electrolytes, but have higher
conductivities overall due to higher conductivity at grain boundaries.
[98]
Both glassy and ceramic electrolytes can be made more ionically
conductive by substituting sulfur for oxygen. The larger radius of
sulfur and its higher ability to be
polarized
allow for higher conductivity of lithium. This contributes to
conductivities of solid electrolytes are nearing parity with their
liquid counterparts, with most on the order of 0.1 mS/cm and the best at
10 mS/cm.
[99]
Charge and discharge
During discharge, lithium ions (
Li+) carry the
current within the battery from the negative to the positive electrode, through the non-
aqueous electrolyte and separator diaphragm.
[100]
During charging, an external electrical power source (the charging
circuit) applies an over-voltage (a higher voltage than the battery
produces, of the same polarity), forcing a charging current to flow
within the battery
from the positive to the negative electrode, i.e. in the reverse
direction of a discharge current under normal conditions. The lithium
ions then migrate from the positive to the negative electrode, where
they become embedded in the porous electrode material in a process known
as
intercalation.
Procedure
The charging procedures for single Li-ion cells, and complete Li-ion batteries, are slightly different.
- Constant current (CC)
- Constant Voltage (CV)
- A Li-ion battery (a set of Li-ion cells in series) is charged in three stages:
- Constant current
- Balance (not required once a battery is balanced)
- Constant Voltage
During the
constant current phase, the charger applies a
constant current to the battery at a steadily increasing voltage, until
the voltage limit per cell is reached.
During the
balance phase, the charger reduces the charging current (or cycles the charging on and off to reduce the average current) while the
state of charge
of individual cells is brought to the same level by a balancing
circuit, until the battery is balanced. Some fast chargers skip this
stage. Some chargers accomplish the balance by charging each cell
independently.
During the
constant voltage phase, the charger applies a
voltage equal to the maximum cell voltage times the number of cells in
series to the battery, as the current gradually declines towards 0,
until the current is below a set threshold of about 3% of initial
constant charge current.
Periodic topping charge about once per 500 hours. Top charging is recommended to be initiated when voltage goes below
4.05 V/cell.
Failure to follow current and voltage limitations can result in an explosion.
[12][101]
Extreme temperatures
Charging
temperature limits for Li-ion are stricter than the operating limits.
Lithium-ion chemistry performs well at elevated temperatures but
prolonged exposure to heat reduces battery life. Li‑ion batteries offer good charging performance at cooler
temperatures and may even allow 'fast-charging' within a temperature
range of 5 to 45 °C (41 to 113 °F).
[102][better source needed]
Charging should be performed within this temperature range. At
temperatures from 0 to 5 °C charging is possible, but the charge current
should be reduced. During a low-temperature charge the slight
temperature rise above ambient due to the internal cell resistance is
beneficial. High temperatures during charging
may lead to battery degradation and charging at temperatures above 45 °C
will
degrade battery performance, whereas at lower temperatures the internal
resistance of the battery may increase, resulting in slower charging
and thus longer charging times.
[102][better source needed]
Consumer-grade lithium-ion batteries should not be charged at temperatures below 0 °C (32 °F). Although a battery pack
[103]
may appear to be charging normally, electroplating of metallic lithium
can occur at the negative electrode during a subfreezing charge, and
may
not be removable even by repeated cycling. Most devices equipped with
Li-ion batteries do not allow charging outside of 0–45 °C for safety
reasons, except for mobile phones that may allow some degree of charging
when they detect an emergency call in progress.
[104]
Performance
- Specific energy density: 100 to 250 W·h/kg (360 to 900 kJ/kg)[105]
- Volumetric energy density: 250 to 620 W·h/L (900 to 2230 J/cm³)[2]
- Specific power density: 300 to 1500 W/kg (at 20 seconds and 285 W·h/L)[1][not in citation given]
Because lithium-ion batteries can have a variety of positive and
negative electrode materials, the energy density and voltage vary
accordingly.
The
open circuit voltage is higher than
aqueous batteries (such as
lead acid,
nickel-metal hydride and
nickel-cadmium).
[106][not in citation given] Internal resistance increases with both cycling and age.
[106][not in citation given][107]
Rising internal resistance causes the voltage at the terminals to drop
under load, which reduces the maximum current draw. Eventually,
increasing resistance will leave the battery in a state such that it can
no longer support the normal discharge currents requested of it without
unacceptable voltage drop or overheating.
Batteries with a lithium iron phosphate positive and graphite
negative electrodes have a nominal open-circuit voltage of 3.2 V and a
typical charging voltage of 3.6 V. Lithium nickel manganese cobalt (NMC)
oxide positives with graphite negatives have a 3.7 V nominal voltage
with a 4.2 V maximum while charging. The charging procedure is performed
at constant voltage with current-limiting circuitry (i.e., charging
with constant current until a voltage of 4.2 V is reached in the cell
and continuing with a constant voltage applied until the current drops
close to zero). Typically, the charge is terminated at 3% of the initial
charge current. In the past, lithium-ion batteries could not be
fast-charged and needed at least two hours to fully charge.
Current-generation cells can be fully charged in 45 minutes or less. In
2015 researchers demonstrated a small 600 mAh capacity battery charged
to 68 percent capacity in two minutes and a 3,000 mAh battery charged to
48 percent capacity in five minutes. The latter battery has an energy
density of 620 W·h/L. The device employed heteroatoms bonded to graphite
molecules in the anode.
[108]
Performance of manufactured batteries has improved over time. For
example, from 1991 to 2005 the energy capacity per price of lithium ion
batteries improved more than ten-fold, from 0.3 W·h per dollar to over 3
W·h per dollar.
[109] In the period from 2011-2017, progress has averaged 7.5% annually.
[110]
Materials
The increasing demand for batteries has led vendors and academics to focus on improving the energy density,
operating temperature,
safety, durability, charging time, output power, and cost of lithium
ion battery technology. The following materials have been used in
commercially available cells. Research into other materials continues.
Cathode materials are generally constructed out of two general materials:
LiCoO
2 and
LiMn
2O
4. The cobalt-based material develops a pseudo tetrahedral structure that allows for two-dimensional lithium ion diffusion.
[111]
The cobalt-based cathodes are ideal due to their high theoretical
specific heat capacity, high volumetric capacity, low self-discharge,
high discharge voltage, and good cycling performance. Limitations
include the high cost of the material, and low thermal stability.
[112] The manganese-based materials adopt a cubic crystal lattice system, which allows for three-dimensional lithium ion diffusion.
[111]
Manganese cathodes are attractive because manganese is cheaper and
because it could theoretically be used to make a more efficient,
longer-lasting battery if its limitations could be overcome. Limitations
include the tendency for manganese to dissolve into the electrolyte
during cycling leading to poor cycling stability for the cathode.
[112]
Cobalt-based cathodes are the most common, however other materials are
being researched with the goal of lowering costs and improving battery
life.
[113]
As of 2017 a candidate for large-scale production of lithium-ion batteries such as electric vehicle applications is
LiFePO
4 due to its low cost, excellent safety, high cycle durability (74% after 8000, 100% discharge for Sony Fortelion batteries)
[114] and excellent performance, though a carbon conductive agent is required to overcome its low electrical conductivity.
[115]
Electrolyte alternatives have also played a significant role, for example the
lithium polymer battery.
Positive electrode
Positive electrode
Technology |
Company |
Target application |
Date |
Benefit |
Lithium Nickel Manganese Cobalt Oxide ("NMC", LiNixMnyCozO2) |
Imara Corporation, Nissan Motor,[116][117] Microvast Inc., LG Chem[118] |
Electric vehicles, power tools, grid energy storage |
2008 |
good specific energy and specific power density |
Lithium Manganese Oxide ("LMO", LiMn2O4) |
LG Chem,[119] NEC, Samsung,[47] Hitachi,[120] Nissan/AESC,[121] EnerDel[122] |
Hybrid electric vehicle, cell phone, laptop |
1996 |
|
Lithium Iron Phosphate ("LFP", LiFePO4) |
University of Texas/Hydro-Québec,[123] Phostech Lithium Inc., Valence Technology, A123Systems/MIT[124][125] |
Segway Personal Transporter, power tools, aviation products, automotive hybrid systems, PHEV conversions |
1996 |
moderate density (2 A·h outputs 70 amperes) High safety compared to
Cobalt / Manganese systems. Operating temperature >60 °C (140 °F) |
Lithium Cobalt Oxide (LiCoO2) |
Sony first commercial production[57][87] |
broad use |
1991 |
High specific energy |
Lithium Nickel Cobalt Aluminum Oxide ("NCA", LiNiCoAlO2) |
Panasonic,[118] Saft Groupe S.A.[126] |
Electric vehicles |
1999 |
High specific energy, good life span |
Negative electrode
Negative
electrode materials are generally constructed from graphite and other
carbon materials. These materials are used because they are abundant and
are electrically conducting and can
intercalate lithium ions to store electrical charge with modest volume expansion (ca. 10%).
[127]
The reason that graphite is the dominant material is because of its low
voltage and excellent performance. Various materials have been
introduced but their voltage is high leading to a low energy density.
[128] Low voltage of material is the key requirement; otherwise, the excess capacity is useless in terms of energy density.
Negative electrode
Technology |
Density |
Durability |
Company |
Target application |
Date |
Comments |
Graphite |
|
|
Targray |
The dominant negative electrode material used in lithium ion batteries. |
1991 |
Low cost and good energy density. Graphite anodes can accommodate
one lithium atom for every six carbon atoms. Charging rate is governed
by the shape of the long, thin graphene sheets. While charging, the
lithium ions must travel to the outer edges of the graphene sheet before
coming to rest (intercalating) between the sheets. The circuitous route
takes so long that they encounter congestion around those edges.[129] |
Lithium Titanate ("LTO", Li4Ti5O12) |
|
|
Toshiba, Altairnano |
automotive (Phoenix Motorcars), electrical grid (PJM Interconnection Regional Transmission Organization control area,[130] United States Department of Defense[131]), bus (Proterra) |
2008 |
output, charging time, durability (safety, operating temperature −50–70 °C (−58–158 °F))[132] |
Hard Carbon |
|
|
Energ2[133] |
Home electronics |
2013 |
greater storage capacity |
Tin/Cobalt Alloy |
|
|
Sony |
Consumer electronics (Sony Nexelion battery) |
2005 |
Larger capacity than a cell with graphite (3.5Ah 18650-type battery) |
Silicon/Carbon |
Volumetric: 580 W·h/l |
|
Amprius[134] |
Smartphones, providing 5000 mA·h capacity |
2013 |
Uses < 10wt% Silicon nanowires combined with graphite and binders. Energy density: ~74 mAh/g.
Another approach used carbon-coated 15 nm thick crystal silicon flakes. The tested half-cell achieved 1.2 Ah/g over 800 cycles.[135] |
Anode research
Silicon is beginning to be looked at as an anode material because it
can accommodate significantly more lithium ions, storing up to 10 times
the electric charge, however this alloying between lithium and silicon
results in significant volume expansion (ca. 400%),
[127] which causes catastrophic failure for the battery.
[136] Silicon has been used as an anode material but the insertion and extraction of
can create cracks in the material. These cracks expose the Si surface
to an electrolyte, causing decomposition and the formation of a solid
electrolyte interphase (SEI) on the new Si surface (crumpled graphene
encapsulated Si nanoparticles). This SEI will continue to grow thicker,
deplete the available
, and degrade the capacity and cycling stability of the anode.
There have been attempts using various Si nanostructures that include
nanowires, nanotubes, hollow spheres, nanoparticles, and nanoporous
with the goal of them withstanding the (
)-insertion/removal
without significant cracking. Yet the formation of SEI on Si still
occurs. So a coating would be logical, in order to account for any
increase in the volume of the Si, a tight surface coating is not viable.
In 2012 researchers from Northwestern University created an approach to
encapsulate Si nanoparticles using crumpled r-GO, graphene oxide. This
method allows for protection of the Si nanoparticles from the
electrolyte as well as allow for the expansion of Si without expansion
due to the wrinkles and creases in the graphene balls.
[137]
These capsules began as an aqueous dispersion of GO and Si particles,
and are then nebulized into a mist of droplets that pass through a tube
furnace. As they pass through the liquid evaporates, the GO sheets are
pulled into a crumpled ball by capillary forces and encapsulate Si
particles with them. There is a galvanostatic charge/discharge profile
of 0.05
to 1
for current densities 0.2 to 4 A/g, delivering 1200 mAh/g at 0.2 A/g.
[137]
Diffusion
The
ions in the electrolyte diffuse because there are small changes in the
electrolyte concentration. Linear diffusion is only considered here. The
change in concentration,
c, as a function of time
t and distance
x, is
The negative sign indicates the ions are flowing from high concentration to low concentration. In this equation,
D is the diffusion coefficient for the lithium ion. It has a value of 7.5 × 10
−10 m/s in the
LiPF
6 electrolyte. The value for
ε, the porosity of the electrolyte, is 0.724.
[138]
Uses
Li-ion
batteries provide lightweight, high energy density power sources for a
variety of devices. To power larger devices, such as electric cars,
connecting many small batteries in a parallel circuit is more effective
[139] and more efficient than connecting a single large battery.
[140] Such devices include:
- Portable devices: these include mobile phones and smartphones, laptops and tablets, digital cameras and camcorders, electronic cigarettes, handheld game consoles and torches (flashlights).
- Power tools: Li-ion batteries are used in tools such as cordless drills, sanders, saws and a variety of garden equipment including whipper-snippers and hedge trimmers.
- Electric vehicles: including electric cars,[141] hybrid vehicles, electric bicycles, personal transporters and advanced electric wheelchairs. Also radio-controlled models, model aircraft, aircraft,[142][143][144] and the Mars Curiosity rover.
Li-ion batteries are used in telecommunications applications.
Secondary non-aqueous lithium batteries provide reliable backup power to
load equipment located in a network environment of a typical
telecommunications service provider. Li-ion batteries compliant with
specific technical criteria are recommended for deployment in the
Outside Plant (OSP) at locations such as Controlled Environmental Vaults
(CEVs), Electronic Equipment Enclosures (EEEs), and huts, and in
uncontrolled structures such as cabinets. In such applications, li-ion
battery users require detailed, battery-specific hazardous material
information, plus appropriate fire-fighting procedures, to meet
regulatory requirements and to protect employees and surrounding
equipment.
[145]
Self-discharge
A lithium-ion battery from a
laptop computer
(176 kJ)
Batteries gradually self-discharge even if not connected and delivering current. Li+ rechargeable batteries have a
self-discharge rate typically stated by manufacturers to be 1.5-2% per month.
[146][147]
The rate increases with temperature and state of charge. A 2004 study
found that for most cycling conditions self-discharge was primarily
time-dependent; however, after several months of stand on open circuit
or float charge, state-of-charge dependent losses became significant.
The self-discharge rate did not increase monotonically with
state-of-charge, but dropped somewhat at intermediate states of charge.
[148] Self-discharge rates may increase as batteries age.
[149] In 1999, self-discharge per month was measured at 8% at
21 °C, 15% at
40 °C, 31% at
60 °C.
[150] By 2007, monthly self-discharge rate was estimated at 2% to 3%,
[151] and 2
[7]-3% by 2016.
[152]
By comparison, the self-discharge rate for metal hydride (NiMH)
batteries dropped, as of 2017, from up to 30% per month for previously
common cells
[153] to about 1.25% per month for
low self-discharge NiMH batteries, and is about 10% per month in nickel-cadmium batteries.
[citation needed]
Battery life
Rechargeable
battery life is typically defined as the number of full
charge-discharge cycles before significant capacity loss. Inactive
storage may also reduce capacity.
Manufacturers' information typically specify lifespan in terms of the
number of cycles (e.g., capacity dropping linearly to 80% over 500
cycles), with no mention of chronological age.
[154] On average, lifetimes consist of 1000 cycles,
[155]
although battery performance is rarely specified for more than 500
cycles. This means that batteries of mobile phones, or other hand-held
devices in daily use, are not expected to last longer than three years.
Some batteries based on carbon anodes offer more than 10,000 cycles.
[156]
As a battery discharges, its voltage gradually diminishes. When
depleted
below the protection circuit's low-voltage threshold (2.4 to 2.9
V/cell, depending on chemistry) the circuit disconnects and stops
discharging until recharged. As discharge progresses, metallic cell
contents plate onto its internal structure, creating an unwanted
discharge path.
[citation needed]
Defining battery life via full discharge cycles, is the industry
standard, but may be biased, since full depth of discharge
(DoD)/recharge may itself diminish battery life, compared to cumulative
Ah partial discharge/charge performance. Projection from the standard to
specific use patterns may require additional factors, e.g. DoD, rate of
discharge, temperature, etc.
Multiplying the battery life (at rated cycle depth) by the capacity
gives a total energy delivered over the life of the battery. From this
one can calculate the cost per kWh of the power (including the cost of
charging). This value reveals that battery power is currently expensive
compared to other power sources.
Variability
A 2015 study by Andreas Gutsch of the
Karlsruhe Institute of Technology
found that lithium-ion battery lifespan could vary by a factor of five,
with some Li-ion cells losing 30% of their capacity after 1,000 cycles,
and others having better capacity after 5,000 cycles. The study also
found that safety standards for some batteries were not met. For
stationary energy storage it was estimated that batteries with lifespans
of at least 3,000 cycles were needed for profitable operation.
[citation needed]
Degradation
Over
their lifespan, batteries degrade progressively with reduced capacity,
cycle life, and safety due to chemical changes to the electrodes.
Capacity loss/fade is expressed as a percentage of initial capacity
after a number of cycles (e.g., 30% loss after 1,000 cycles). Fade can
be separated into calendar loss and cycling loss. Calendar loss results
from the passage of time and is measured from the maximum state of
charge. Cycling loss is due to usage and depends on both the maximum
state of charge and the depth of discharge.
[22] Increased rate of self-discharge can be an indicator of internal
short-circuit.
[157]
Degradation is strongly temperature-dependent; increasing if stored or used at above or below 25 °C.
[158] High charge levels and elevated temperatures (whether from charging or ambient air) hasten
capacity loss.
[106][not in citation given] Carbon anodes generate heat when in use. Batteries may be refrigerated to reduce temperature effects.
[159][not in citation given]
Pouch and cylindrical cell temperatures depend linearly on the discharge current.
[160]
Poor internal ventilation may increase temperatures. Loss rates vary by
temperature: 6% loss at 0 °C (32 °F), 20% at 25 °C (77 °F), and 35% at
40 °C (104 °F).
[citation needed] In contrast, the calendar life of
LiFePO
4 cells is not affected by high charge states.
[161][162][not in citation given]
The advent of the SEI layer improved performance, but increased
vulnerability to thermal degradation. The layer is composed of
electrolyte – carbonate reduction products that serve both as an ionic
conductor and electronic insulator. It forms on both the anode and
cathode and determines many performance parameters. Under typical
conditions, such as room temperature and the absence of charge effects
and contaminants, the layer reaches a fixed thickness after the first
charge, allowing the device to operate for years. However, operation
outside such parameters can degrade the device via several reactions.
[22]
Reactions
Five common exothermic degradation reactions can occur:
[22]
- Chemical reduction of the electrolyte by the anode.
- Thermal decomposition of the electrolyte.
- Chemical oxidation of the electrolyte by the cathode.
- Thermal decomposition by the cathode and anode.
- Internal short circuit by charge effects.
Anode
The SEI layer that forms on the anode is a mixture of lithium oxide,
lithium fluoride and semicarbonates (e.g., lithium alkyl carbonates).
At elevated temperatures, alkyl carbonates in the electrolyte decompose into insoluble
Li
2CO
3 that increases film thickness, limiting anode efficiency. This increases cell impedance and reduces capacity.
[158]
Gases formed by electrolyte decomposition can increase the cell's
internal pressure and are a potential safety issue in demanding
environments such as mobile devices.
[22]
Below 25 °C, plating of metallic Lithium on the anodes and subsequent
reaction with the electrolyte is leading to loss of cyclable Lithium.
[158]
Extended storage can trigger an incremental increase in film thickness and capacity loss.
[22]
Charging at greater than 4.2 V can initiate Li
+ plating on
the anode, producing irreversible capacity loss. The randomness of the
metallic lithium embedded in the anode during intercalation results in
dendrites formation. Over time the dendrites can accumulate and pierce the separator, causing a
short circuit leading to heat, fire or explosion. This process is referred to as
thermal runaway.
[22]
Discharging beyond 2 V can also result in capacity loss. The (copper)
anode current collector can dissolve into the electrolyte. When
charged, copper ions can reduce on the anode as metallic copper. Over
time, copper dendrites can form and cause a short in the same manner as
lithium.
[22]
High cycling rates and state of charge induces mechanical strain on
the anode's graphite lattice. Mechanical strain caused by intercalation
and de-intercalation creates fissures and splits of the graphite
particles, changing their orientation. This orientation change results
in capacity loss.
[22]
Electrolytes
Electrolyte degradation mechanisms include hydrolysis and thermal decomposition.
[22]
At concentrations as low as 10 ppm, water begins catalyzing a host of
degradation products that can affect the electrolyte, anode and
cathode.
[22] LiPF
6 participates in an equilibrium reaction with LiF and
PF
5.
Under typical conditions, the equilibrium lies far to the left. However
the presence of water generates substantial LiF, an insoluble,
electrically insulating product. LiF binds to the anode surface,
increasing film thickness.
[22]
LiPF
6 hydrolysis yields
PF
5, a strong
Lewis acid that reacts with electron-rich species, such as water.
PF
5 reacts with water to form
hydrofluoric acid (HF) and
phosphorus oxyfluoride. Phosphorus oxyfluoride in turn reacts to form additional HF and difluorohydroxy
phosphoric acid.
HF converts the rigid SEI film into a fragile one. On the cathode, the
carbonate solvent can then diffuse onto the cathode oxide over time,
releasing heat and thermal runaway.
[22]
Decomposition of electrolyte salts and interactions between the salts
and solvent start at as low as 70 C. Significant decomposition occurs
at higher temperatures. At 85 C
transesterification products, such as dimethyl-2,5-dioxahexane carboxylate (DMDOHC) are formed from EC reacting with DMC.
[22]
Cathode
Lithium cobalt oxide (
LiCoO
2) is the most widely used cathode material. Lithium manganese oxide (
LiMn2O
4)
is a potential alternative because of its low cost and ease of
preparation, but its relatively poor cycling and storage capabilities
has prevented it from commercial acceptance.
[22]
Cathode degradation mechanisms include manganese dissolution, electrolyte oxidation and structural disorder.
[22]
In
LiMnO
4 hydrofluoric acid catalyzes the loss of metallic manganese through disproportionation of trivalent manganese:
[22]
- 2Mn3+ → Mn2++ Mn4+
Material loss of the spinel results in capacity fade. Temperatures as low as 50 °C initiate Mn
2+ deposition on the anode as metallic manganese with the same effects as lithium and copper plating.
[158] Cycling over the theoretical max and min voltage plateaus destroys the
crystal lattice via
Jahn-Teller distortion, which occurs when Mn
4+ is reduced to Mn
3+ during discharge.
[22]
Storage of a battery charged to greater than 3.6 V initiates
electrolyte oxidation by the cathode and induces SEI layer formation on
the cathode. As with the anode, excessive SEI formation forms an
insulator resulting in capacity fade and uneven current distribution.
[22]
Storage at less than 2 V results in the slow degradation of
LiCoO
2 and
LiMn
2O
4 cathodes, the release of oxygen and irreversible capacity loss.
[22]
Conditioning
The need to "condition"
NiCd and
NiMH
batteries has leaked into folklore surrounding Li-ion batteries, but is
unfounded. The recommendation for the older technologies is to leave
the device plugged in for seven or eight hours, even if fully charged.
[163] This may be a confusion of battery
software calibration instructions with the "conditioning" instructions for NiCd and NiMH batteries.
[164]
Multicell devices
Li-ion batteries require a
battery management system to prevent operation outside each cell's
safe operating area (max-charge, min-charge, safe temperature range) and to balance cells to eliminate
state of charge
mismatches. This significantly improves battery efficiency and
increases capacity. As the number of cells and load currents increase,
the potential for mismatch increases. The two kinds of mismatch are
state-of-charge (SOC) and capacity/energy ("C/E"). Though SOC is more
common, each problem limits pack charge capacity (mA·h) to that of the
weakest cell.
[citation needed]
Safety
If overheated or overcharged, Li-ion batteries may suffer
thermal runaway and cell rupture.
[165][166] In extreme cases this can lead to leakage, explosion or fire. To reduce
these risks, many lithium-ion cells (and battery packs) contain
fail-safe circuitry that disconnects the battery when its voltage is
outside the safe range of 3–4.2 V per cell.
[87][153]
or when overcharged or discharged. Lithium battery packs, whether
constructed by a vendor or the end-user, without effective battery
management circuits are susceptible to these issues. Poorly designed or
implemented battery management circuits also may cause problems; it is
difficult to be certain that any particular battery management circuitry
is properly implemented. Lithium-ion cells are susceptible to damage
outside the allowed voltage range that is typically within (2.5 to 3.65)
V for most LFP cells. Exceeding this voltage range, even by small
voltages (millivolts) results in premature aging of the cells and,
furthermore, results in safety risks due to the reactive components in
the cells.
[167]
When stored for long periods the small current draw of the protection
circuitry may drain the battery below its shutoff voltage; normal
chargers may then be useless since the BMS may retain a record of this
battery (or charger) 'failure'. Many types of lithium-ion cells cannot
be charged safely below 0 °C.
[168]
Other safety features are required in each cell:
[87]
- Shut-down separator (for overheating)
- Tear-away tab (for internal pressure relief)
- Vent (pressure relief in case of severe outgassing)
- Thermal interrupt (overcurrent/overcharging/environmental exposure)
These features are required because the negative electrode produces
heat during use, while the positive electrode may produce oxygen.
However, these additional devices occupy space inside the cells, add
points of failure, and may irreversibly disable the cell when activated.
Further, these features increase costs compared to nickel metal hydride
batteries, which require only a hydrogen/oxygen recombination device
and a back-up pressure valve.
[153]
Contaminants inside the cells can defeat these safety devices. Also,
these features can not be applied to all kinds of cells, e.g. prismatic
high current cells cannot be equipped with a vent or thermal interrupt.
High current cells must not produce excessive heat or oxygen, lest there
be a failure, possibly violent. Instead, they must be equipped with
internal thermal fuses which act before the anode and cathode reach
their thermal limits.
Short-circuiting
a battery will cause the cell to overheat and possibly to catch fire.
Adjacent cells may then overheat and fail, possibly causing the entire
battery to ignite or rupture. In the event of a fire, the device may
emit dense irritating smoke.
[169] The fire energy content (electrical + chemical) of cobalt-oxide cells is about 100 to 150 kJ/(
A·h), most of it chemical.
[76][unreliable source?][170]
Replacing the
lithium cobalt oxide
positive electrode material in lithium-ion batteries with a lithium
metal phosphate such as lithium iron phosphate improves cycle counts,
shelf life and safety, but lowers capacity. As of 2006 these 'safer'
lithium-ion batteries were mainly used in
electric cars and other large-capacity battery applications, where safety is critical.
[171]
Lithium-ion batteries, unlike rechargeable batteries with water-based
electrolytes, have a potentially hazardous pressurised flammable liquid
electrolyte, and require strict quality control during manufacture.
[172] A faulty battery can cause a serious
fire.
[11]
Faulty chargers can affect the safety of the battery because they can
destroy the battery's protection circuit. While charging at temperatures
below 0 °C, the negative electrode of the cells gets plated with pure
lithium, which can compromise the safety of the whole pack.
While fire is often serious, it may be catastrophically so. In about
2010 large lithium-ion batteries were introduced in place of other
chemistries to power systems on some aircraft; as of January 2014 there had been at least four serious
lithium-ion battery fires, or smoke, on the Boeing 787 passenger aircraft, introduced in 2011, which did not cause crashes but had the potential to do so.
[173][174]
In addition, several aircraft crashes have been attributed to burning Li-Ion batteries.
UPS Airlines Flight 6 crashed in
Dubai
after its payload of batteries spontaneously ignited, progressively
destroying critical systems inside the aircraft which eventually
rendered it uncontrollable.
Environmental concerns and recycling
Since Li-ion batteries contain less of
toxic metals than other types of batteries which may contain lead or cadmium
[87]
they are generally categorized as non-hazardous waste. Li-ion battery
elements including iron, copper, nickel and cobalt are considered safe
for
incinerators and
landfills. These metals can be
recycled,
[175][176] but mining generally remains cheaper than recycling.
[177]
At present, not much is invested into recycling Li-ion batteries due to
cost, complexity and low yield. The most expensive metal involved in
the construction of the cell is cobalt. Lithium iron phosphate is
cheaper but has other drawbacks.
Lithium is less expensive than other metals used, but recycling could prevent a future shortage.
[175] The manufacturing processes of nickel and cobalt, and the solvent, present potential environmental and health hazards.
[178][179] Manufacturing a kg of Li-ion battery takes energy equivalent to 1.6 kg of oil.
[180][181]
Recalls
- In October 2004 Kyocera Wireless recalled approximately 1 million mobile phone batteries to identify counterfeits.[182]
- In December 2005 Dell recalled approximately 22,000 laptop computer batteries, and 4.1 million in August 2006.[183]
- In 2006 approximately 10 million Sony batteries used in Dell, Sony, Apple, Lenovo, Panasonic, Toshiba, Hitachi, Fujitsu and Sharp
laptops were recalled. The batteries were found to be susceptible to
internal contamination by metal particles during manufacture. Under some
circumstances, these particles could pierce the separator, causing a
dangerous short-circuit.[184]
- In March 2007 computer manufacturer Lenovo recalled approximately 205,000 batteries at risk of explosion.
- In August 2007 mobile phone manufacturer Nokia recalled over 46 million batteries at risk of overheating and exploding.[185] One such incident occurred in the Philippines involving a Nokia N91, which used the BL-5C battery.[186]
- In September 2016 Samsung recalled approximately 2.5 million Galaxy Note 7 phones after 35 confirmed fires.[16]
The recall was due to a manufacturing design fault in Samsung's
batteries which caused internal positive and negative poles to touch.[187]
Transport restrictions
IATA estimates that over a billion lithium cells are flown each year.
[170]
The maximum size of each battery (whether installed in a device or as
spare batteries) that can be carried is one that has an equivalent
lithium content (ELC) not exceeding 8 grammes per battery.
Except, that if only one or two batteries are carried, each may have an ELC of not more than 25 grammes each.
[188]
The ELC for any battery is found by multiplying the ampere-hour
capacity of each cell by 0.3 and then multiplying the result by the
number of cells in the battery.
[188]
The resultant calculated lithium content is not the actual lithium
content but a theoretical figure solely for transportation purposes.
When shipping lithium ion batteries however, if the total lithium
content in the cell exceeds 1.5 g, the package must be marked as "Class 9
miscellaneous hazardous material".
Although devices containing lithium-ion batteries may be transported
in checked baggage, spare batteries may be only transported in carry-on
baggage.
[188]
They must be protected against short circuiting, and example tips are
provided in the transport regulations on safe packaging and carriage;
e.g., such batteries should be in their original protective packaging
or, "by taping over the exposed terminals or placing each battery in a
separate plastic bag or protective pouch".
[188][189]
These restriction do not apply to a lithium-ion battery that is a part
of a wheelchair or mobility aid (including any spare batteries) to which
a separate set of rules and regulations apply.
[188]
Some postal administrations restrict air shipping (including
EMS) of lithium and lithium-ion batteries, either separately or installed in equipment. Such restrictions apply in
Hong Kong,
[190] Australia and
Japan.
[191] Other postal administrations, such as the United Kingdom's
Royal Mail
may permit limited carriage of batteries or cells that are operative
but totally prohibit handling of known defective ones, which is likely
to prove of significance to those discovering faulty such items bought
through mail-order channels.
[192] The
IATA provides details in its
Lithium Battery Guidance document which the Royal Mail makes available.
On 16 May 2012, the
United States Postal Service (USPS) banned shipping anything containing a lithium battery to an overseas address, after fires from transport of batteries.
[193]
This restriction made it difficult to send anything containing lithium
batteries to military personnel overseas, as the USPS was the only
method of shipment to these addresses; the ban was lifted on 15 November
2012.
[194] United Airlines and
Delta Air Lines excluded lithium-ion batteries in 2015 after an FAA report on chain reactions.
[195][196][197]
The
Boeing 787 Dreamliner uses large
lithium cobalt oxide[198] batteries, which are more
reactive than newer types of batteries such as
LiFePO
4.
[199][12]
Research
Researchers are actively working to improve the power density,
safety, cycle durability (battery life), recharge time, cost,
flexibility, and other characteristics, as well as research methods and
uses, of these batteries.
- Researchers at IBM India have come up with an experimental power
supply using lithium-ion cells from discarded laptop battery packs for
use in unelectrified regions in developing nations.[200]
- In November 2016, Yasunaga, a Japanese battery manufacturer,
revealed that they had developed a special positive electrode surface
treatment which would allow the battery to have more than twelve times
the cycle life of conventional lithium-ion batteries. Batteries were
tested to 60,000 to 102,400 cycles before falling to 70% of the original
new capacity, compared to the conventional battery that would only do
5000 to 6000 cycles. This technology also showed 12% reduction in cell
resistance. Yasunaga also commented that the life is expected to be even
longer when the same technology is applied to negative electrodes.[201]
- In March 2017, American Lithium Energy in California revealed plans
for mass marketing of its branded Safe Core technology that was
developed for use by the US Department of Defense, Department of Energy
and national research labs. The technology was initially devoted to
vehicle batteries that would not catch fire if damaged in a crash and
led to bullet-safe batteries for troops. "What we did was put a fuse
inside the cell, so when something is wrong inside, our fuse will kick
in and break the current [before it reaches a critical temperature] and
then the battery will be safe," said Jiang Fan, PhD, founder and chief
technology officer for the company. Fan also provided a useful
perspective on lithium-ion development. "As people try to put more
energy into the cell, they end up making compromises. Each one is just a
little compromise in terms of safety, but it makes the whole system
less robust. So the level of manufacturing defects (the battery) can
withstand is lower."[202][203]