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Space Exploration Technologies Corporation, better known as
SpaceX, is an American
aerospace manufacturer and
space transport services company headquartered in
Hawthorne, California. It was founded in 2002 by entrepreneur
Elon Musk, with the goal of reducing space transportation costs and enabling the
colonization of Mars.
[9] SpaceX has developed the
Falcon launch vehicle family and the
Dragon spacecraft family, which deliver payloads into
Earth orbit.
SpaceX's achievements include the first privately-funded,
liquid-propellant rocket to reach orbit (Falcon 1 in 2008);
[10]
the first privately-funded company to successfully launch, orbit, and
recover a spacecraft (Dragon in 2010); and the first private company to
send a spacecraft to the
International Space Station (Dragon in 2012).
[11] As of March 2017, SpaceX has since flown ten missions to the International Space Station (ISS) under a
cargo resupply contract.
[12] NASA also awarded SpaceX
a further development contract in 2011 to develop and demonstrate a
human-rated Dragon, which would be used to transport astronauts to the ISS and return them safely to Earth.
[13]
SpaceX announced in 2011 they were beginning a privately-funded
reusable launch system technology development program.
In December 2015, a first stage was flown back to a landing pad near
the launch site, where it successfully accomplished a propulsive
vertical landing. This was the first such achievement by a rocket for
orbital spaceflight.
[14] In April 2016, with the launch of
CRS-8, SpaceX successfully vertically landed a first stage on an ocean
drone-ship landing platform.
[15] In May 2016, in another first, SpaceX again landed a first stage, but during a significantly more energetic
geostationary transfer orbit mission.
[16] In March 2017, SpaceX became the first to successfully re-launch and land the first stage of an orbital rocket.
[17]
In September 2016, CEO Elon Musk unveiled the mission architecture of the
Interplanetary Transport System program, an ambitious privately-funded initiative to develop spaceflight technology for use in manned
interplanetary spaceflight, and which, if
demand emerges, could lead to sustainable human settlements on Mars over the long term.
[18][19]
In February 2017, Elon Musk announced that the company had been
contracted by two private individuals to send them in a Dragon
spacecraft on a
free return trajectory around the
Moon.
[20][21][22] Provisionally launching in 2018, this may well become the first instance of
lunar tourism.
History
SpaceX employees with the Dragon capsule at SpaceX HQ in Hawthorne, California, February 2015.
In 2001, Elon Musk conceptualized
Mars Oasis, a project to land a miniature experimental greenhouse and grow
plants on Mars, "so this would be the furthest that life’s ever traveled"
[23] in an attempt to regain public interest in space exploration and increase the
budget of NASA.
[24][25][26] Musk tried to buy cheap rockets from Russia, but returned empty-handed after failing to find rockets for an affordable price.
[27][28]
Falcon 9 carrying CRS-7 Dragon on SLC-40 pad.
On the flight home, Musk realized that he could start a company that could build the affordable rockets he needed.
[28] According to early Tesla and SpaceX investor
Steve Jurvetson,
[29]
Musk calculated that the raw materials for building a rocket actually
were only 3 percent of the sales price of a rocket at the time. By
applying
vertical integration,
[27] producing around 85% of launch hardware in-house,
[30][31]
and the modular approach from software engineering, SpaceX could cut
launch price by a factor of ten and still enjoy a 70 percent
gross margin.
[32] SpaceX started with the
smallest useful orbital rocket, instead of building a more complex and riskier launch vehicle, which could have failed and bankrupted the company.
[33]
Launch of Falcon 9 carrying ORBCOMM OG2-M1.
In early 2002, Musk was seeking staff for his new space company, soon
to be named SpaceX. Musk approached renowned rocket engineer
Tom Mueller (now SpaceX's CTO of Propulsion) and Mueller agreed to work for Musk, and thus SpaceX was born.
[34] SpaceX was first headquartered in a warehouse in
El Segundo, California. The company has grown rapidly since it was founded in 2002, growing from 160 employees in 2005 to "nearly 5,000" in late 2015
[3] and February 2016.
[4]
Falcon 9 rocket's first stage on the landing pad after the first
successful vertical landing of an orbital rocket stage, OG2 Mission.
At year-end 2012, SpaceX had over 40 launches on its manifest
representing about $4 billion in contract revenue, with many of those
contracts already making progress payments to SpaceX. The contracts
included both commercial and
government (NASA/DOD) customers.
[35] As of December 2013, SpaceX had a total of 50 future launches under contract, two-thirds of them were for commercial customers.
[36][37] In late 2013, space industry media began to comment on the phenomenon that SpaceX
prices are undercutting the major competitors in the commercial
comsat launch market—the
Ariane 5 and
Proton-M[38]—at which time SpaceX had at least 10 further geostationary orbit flights on its books.
[37]
Falcon 9 first stage on an ASDS barge after the first successful landing at sea, CRS-8 Mission.
Goals
Musk has stated that one of his goals is to improve the cost and reliability of access to
space, ultimately by a factor of ten.
[39]
The company plans in 2004 called for "development of a heavy lift
product and even a super-heavy, if there is customer demand" with each
size increase resulting in a significant decrease in cost per pound to
orbit. CEO Elon Musk said: "I believe $500 per pound ($1,100/kg) or less
is very achievable."
[40]
Conceptual rendering of Falcon Heavy at Pad 39A, Cape Canaveral.
A major goal of SpaceX has been to develop a
rapidly reusable launch system. As of March 2013,
the publicly announced aspects of this technology development effort
include an active test campaign of the low-altitude, low-speed
Grasshopper vertical takeoff, vertical landing (VTVL) technology demonstrator rocket,
[41][42][43] and a high-altitude, high-speed
Falcon 9 post-mission booster return test campaign where—beginning in mid-2013, with the sixth overall flight of Falcon 9—every
first stage will be instrumented and equipped as a controlled descent test vehicle to accomplish
propulsive-return over-water tests.
[44] SpaceX COO
Gwynne Shotwell
said at the Singapore Satellite Industry Forum in summer 2013 "If we
get this [reusable technology] right, and we’re trying very hard to get
this right, we’re looking at launches to be in the
US$5 to 7 million range, which would really change things dramatically."
[45]
Musk stated in a 2011 interview that he hopes to send humans to Mars' surface within 10–20 years.
[46] In 2010, Musk's calculations convinced him that the colonization of Mars was possible.
[47]
In June 2013, Musk used the descriptor "Mars Colonial Transporter"
(only later changed to "Interplanetary Transport System"; see below) to
refer to the
privately funded development project to design and build a spaceflight system of
rocket engines,
launch vehicles and
space capsules to
transport humans to Mars and return to
Earth.
[48]
In March 2014, COO Gwynne Shotwell said that once the Falcon Heavy and
Dragon 2 crew version are flying, the focus for the company engineering
team will be on developing the technology to support the transport
infrastructure necessary for Mars missions.
[49]
Achievements
Landmark achievements of SpaceX include:
[50]
- The first privately funded liquid-fueled rocket to reach orbit (Falcon 1 Flight 4 — September 28, 2008)
- The first privately funded company to successfully launch, orbit, and recover a spacecraft (Falcon 9 Flight 2 — December 9, 2010)
- The first private company to send a spacecraft to the International Space Station (Falcon 9 Flight 3 — May 25, 2012)
- The first private company to send a satellite into geosynchronous orbit (Falcon 9 Flight 7 — December 3, 2013)
- The first landing of an orbital rocket's first stage on land (Falcon 9 Flight 20 — December 22, 2015)
- The first landing of an orbital rocket's first stage on an ocean platform (Falcon 9 Flight 23 — April 8, 2016)
- The first relaunch and landing of a used orbital rocket (Falcon 9 Flight 32 — March 30, 2017)[51]
In December 2015, SpaceX launched an upgraded Falcon 9 rocket from
Cape Canaveral Air Force Station into
Low Earth orbit, on a mission designated Flight 20. After completing its primary burn, the first stage of the
multistage rocket
detached from the second stage as usual. The first stage then fired
three of its engines to send it back to Cape Canaveral, where it
achieved the world's first successful landing of a rocket that was used
for an orbital launch.
Setbacks
In March 2013, a
Dragon spacecraft in
orbit
developed issues with its thrusters. Due to blocked fuel valves, the
craft was unable to properly control itself. SpaceX engineers were able
to remotely clear the blockages. Because of this issue, the craft
arrived at and docked with the
International Space Station one day later than expected.
In June 2015,
CRS-7 launched a
Dragon capsule atop a
Falcon 9 to resupply the
International Space Station. All
telemetry
readings were nominal until 2 minutes and 19 seconds into the flight,
when a loss of helium pressure was detected and a cloud of vapor
appeared outside the second stage. A few seconds after this, the second
stage exploded. The first stage continued to fly for a few seconds
before disintegrating due to
aerodynamic forces. The capsule was thrown off and survived the explosion, transmitting data until it was destroyed on impact.
[53] Later it was revealed that the capsule could have landed intact if it had
software to deploy its parachutes in case of a launch mishap.
[54] The problem was discovered to be a failed 2-foot-long steel strut purchased from a supplier to hold a
helium pressure vessel that broke free due to the force of
acceleration.
[55] This caused a breach and allowed high-pressure helium to escape into the low-pressure propellant tank, causing the failure.The
Dragon
software issue was also fixed in addition to an analysis of the entire
program in order to ensure proper abort mechanisms are in place for
future rockets and their payload.
[56]
In September 2016, a Falcon 9 exploded during a propellant fill operation for a standard pre-launch
static fire test.
[57][58] The payload, the
Spacecom Amos-6 communications satellite valued at $200 million, was destroyed.
[59]
Musk described the event as the "most difficult and complex failure"
ever in SpaceX's history; SpaceX reviewed nearly 3,000 channels of
telemetry and video data covering a period of 35–55 milliseconds for the
postmortem.
[60]
Musk reported the explosion was caused by the liquid oxygen that is
used as propellant turning so cold that it solidified and it ignited
with
carbon composite helium vessels.
[61]
The rocket explosion sent the company into a four-month launch hiatus
while it worked out what went wrong, and SpaceX finally returned to
flight in January 2017.
[62]
Ownership and valuation
In August 2008, SpaceX accepted a $20 million investment from
Founders Fund.
[63] In early 2012, approximately two-thirds of the company were owned by its founder
[64] and his 70 million shares were then estimated to be worth $875 million on
private markets,
[65] which roughly valued SpaceX at $1.3 billion as of February 2012.
[66] After the
COTS 2+ flight in May 2012, the company private equity valuation nearly doubled to $2.4 billion.
[67][68] In January 2015, SpaceX raised $1 billion in funding from
Google and
Fidelity,
in exchange for 8.333% of the company, establishing the company
valuation at approximately $12 billion. Google and Fidelity joined the
then current investorship group of Draper Fisher Jurvetson, Founders
Fund, Valor Equity Partners and Capricorn.
[69][70]
As of May 2012, SpaceX had operated on total funding of approximately
$1 billion in its first ten years of operation. Of this, private equity
provided about $200M, with Musk investing approximately $100M and other
investors having put in about $100M (
Founders Fund,
Draper Fisher Jurvetson, …).
[71][dead link] The remainder has come from progress payments on long-term launch contracts and development contracts. As of April 2012, NASA had put in about $400–500M of this amount, with most of that as progress payments on launch contracts.
[66]
By May 2012, SpaceX had contracts for 40 launch missions, and each of
those contracts provide down payments at contract signing, plus many are
paying progress payments as launch vehicle components are built in
advance of mission launch, driven in part by US accounting rules for
recognizing long-term revenue.
[66]
In 2012, an
initial public offering (IPO) was perceived as possible by the end of 2013,
[65] but then Musk stated in June 2013 that he planned to hold off any potential IPO until after the "
Mars Colonial Transporter is flying regularly,"
[48] and this was reiterated in 2015 indicating that it would be many years before SpaceX would become a publicly traded company,
[72][73] where Musk stated that "I just don’t want [SpaceX] to be controlled by some
private equity firm that would milk it for near-term revenue"
[74]
Spacecraft and flight hardware
SpaceX's Falcon 9 rocket carrying the Dragon spacecraft, lifts off during the
COTS Demo Flight 1 in December 2010.
SpaceX currently manufactures two broad classes of rocket engine in-house: the kerosene fueled
Merlin engine and the
hypergolic fueled Draco/SuperDraco
vernier thrusters. The Merlin powers their two main space launch vehicles: the large
Falcon 9,
[75] which flew successfully into orbit on its maiden launch in June 2010
[76] and the
super-heavy class
Falcon Heavy, which is scheduled to make its first flight in 2017. SpaceX also manufactures the
Dragon,
a pressurized orbital spacecraft that is launched on top of a Falcon 9
booster to carry cargo to low-Earth orbit, and the follow-on
Dragon 2 spacecraft, currently in the process of being human-rated through a variety of design reviews and
flight tests that began in 2014.
[77][78]
Rocket engines
Since the founding of SpaceX in 2002, the company has developed three families of
rocket engines —
Merlin and
Kestrel for
launch vehicle propulsion, and the
Draco control thrusters. SpaceX is currently
developing two further rocket engines:
SuperDraco and
Raptor.
Merlin is a family of rocket engines developed by SpaceX for use on its
Falcon rocket family of launch vehicles. Merlin engines use
LOX and
RP-1
as propellants in a gas-generator power cycle. The Merlin engine was
originally designed for sea recovery and reuse. The injector at the
heart of Merlin is of the
pintle type that was first used in the
Apollo Program for the lunar module landing engine. Propellants are fed via a single shaft, dual impeller
turbo-pump.
Kestrel is a LOX/RP-1
pressure-fed
rocket engine, and was used as the Falcon 1 rocket's second stage main
engine. It is built around the same pintle architecture as SpaceX's
Merlin engine but does not have a
turbo-pump, and is fed only by
tank pressure. Its nozzle is
ablatively cooled in the chamber and throat, is also
radiatively cooled, and is fabricated from a high strength
niobium alloy.
Draco are
hypergolic liquid-propellant rocket engines that utilize a mixture of
monomethyl hydrazine fuel and
nitrogen tetroxide oxidizer. Each Draco thruster generates 400 newtons (90 lbf) of thrust.
[79] They are used as
reaction control system (RCS) thrusters on the
Dragon spacecraft.
[80] SuperDraco are a much more powerful version of the Draco thrusters, which will be initially used as landing and
launch escape system engines on the version 2 Dragon spacecraft,
Dragon 2.
Raptor is a new family of
methane-fueled full flow staged combustion cycle engines to be used in its future Interplanetary Transport System. Development versions have been test fired.
Falcon launch vehicles
The Falcon 1 prototype at SpaceX's assembly facilities.
Since 2010, SpaceX has flown all its missions on the
Falcon 9. They are also actively developing the
Falcon Heavy, and previously developed and flew the
Falcon 1 pathfinder vehicle.
Falcon 1 was a small rocket capable of placing several hundred kilograms into low earth orbit.
[76] It functioned as an early test-bed for developing concepts and components for the larger Falcon 9.
[76]
Falcon 1 attempted five flights between 2006 and 2009. On September 28,
2008, on its fourth attempt, the Falcon 1 successfully reached orbit,
becoming the first privately funded, liquid-fueled rocket to do so.
[81]
Falcon 9 is an
EELV-class
medium-lift vehicle capable of delivering up to 22,800 kilograms (50,265lb) to orbit, and is intended to compete with the
Delta IV and the
Atlas V rockets, as well as other launch providers around the world. It has nine
Merlin engines in its first stage.
[82] The
Falcon 9 v1.0 rocket successfully reached orbit on its first attempt on June 4, 2010. Its third flight,
COTS Demo Flight 2, launched on May 22, 2012, and was the first
commercial spacecraft to reach and dock with the International Space Station.
[83] The vehicle was upgraded to
Falcon 9 v1.1 in 2013 and again in 2015 to the current
Falcon 9 Full Thrust version. As of February 2017, Falcon 9 vehicles have flown
28 successful missions with two failures.
Falcon Heavy began development as a
heavy-lift configuration using a cluster of three Falcon 9 first stage
cores with a total 27
Merlin 1D engines and
propellant crossfeed in 2011.
[84][85][86] SpaceX is aiming for the first demonstration flight of the Falcon Heavy in the summer of 2017.
[87]
Dragon capsules
The Dragon spacecraft approaching the ISS.
In 2005, SpaceX announced plans to pursue a human-rated commercial space program through the end of the decade.
[88]
The Dragon is a conventional blunt-cone ballistic capsule which is
capable of carrying cargo or up to seven astronauts into orbit and
beyond.
[89] [89]
In 2006, NASA announced that the company was one of two selected to
provide crew and cargo resupply demonstration contracts to the ISS under
the COTS program.
[90] SpaceX demonstrated cargo resupply and eventually crew transportation services using the Dragon.
[83]
The first flight of a Dragon structural test article took place in June
2010, from Launch Complex 40 at Cape Canaveral Air Force Station during
the maiden flight of the
Falcon 9 launch vehicle; the
mock-up
Dragon lacked avionics, heat shield, and other key elements normally
required of a fully operational spacecraft but contained all the
necessary characteristics to validate the flight performance of the
launch vehicle.
[91] An operational Dragon spacecraft was launched in December 2010 aboard
COTS Demo Flight 1, the Falcon 9's second flight, and safely returned to Earth after two orbits, completing all its mission objectives.
[77] In 2012, Dragon became the first commercial spacecraft to deliver cargo to the International Space Station,
[83] and has since been conducting regular resupply services to the ISS.
[92]
The interior of the COTS 2 Dragon.
In 2009 and 2010, Musk suggested on several occasions that plans for a
human-rated variant of Dragon were proceeding and had a 2- to 3-year
time line to completion.
[93][94] In April 2011, NASA issued a $75 million contract, as part of its second-round
commercial crew development
(CCDev) program, for SpaceX to develop an integrated launch escape
system for Dragon in preparation for human-rating it as a crew transport
vehicle to the ISS.
[95] This Space Act Agreement runs from April 2011 until May 2012, when the next round of contracts are to be awarded.
[95] NASA approved the technical plans for the system in October 2011, and SpaceX began building prototype hardware.
[96]
SpaceX plans to launch its Dragon 2 spacecraft on an unmanned test
flight to the ISS in November 2017, and later in 2018, a crewed Dragon
will send US astronauts to the ISS for the first time since the
retirement of the
Space Shuttle. In February 2017 SpaceX announced that two would-be
space tourists
had put down "significant deposits" for a mission which would see the
two private astronauts fly on board a Dragon capsule to the moon and
back again. At the press conference announcing the mission Elon Musk
said that the cost of the mission would be "comparable" to that of
sending an astronaut to the International Space Station; about $70
million US dollars per astronaut in 2017.
[20] The mission is slated for late 2018.
[97]
Research and development
First test firing of a scale Raptor development engine in September 2016 in McGregor, Texas.
SpaceX are actively pursuing several different
research and development
programs. Most notable are the programs intended to develop reusable
launch vehicles, an interplanetary transport system, and a global
telecommunications network.
SpaceX has on occasion developed new engineering development
technologies to enable it to pursue its various goals. For example, at
the 2015
GPU Technology Conference, SpaceX revealed their own
computational fluid dynamics (CFD) software to improve the
simulation capability of evaluating rocket engine combustion design.
[98][99]
Reusable launch system
SpaceX's reusable launcher program was publicly announced in 2011 and
the design phase was completed in February 2012. The system returns the
first stage of a
Falcon 9 rocket to its launchpad using only its own propulsion systems.
[100]
SpaceX's active test program began in late 2012 with testing low-altitude, low-speed aspects of the
landing technology.
Grasshopper and the Falcon 9 Reusable Development Vehicles (F9R Dev) were experimental
technology-demonstrator reusable rockets that performed vertical takeoffs and landings.
DragonFly
is a test vehicle to develop propulsive and propulsive-assist landing
technologies in a series of low-altitude flight tests planned to be
conducted in 2015–2016.
[101]
High-velocity, high-altitude aspects of the
booster
atmospheric return technology began testing in late 2013 and have
continued through 2016. SpaceX has been improving the autonomous landing
and recovery of the first stage of the Falcon 9 launch vehicle, with
steadily increasing success. As a result of Elon Musk's goal of crafting
more cost-effective launch vehicles, SpaceX conceived a method to reuse
the first stage of their primary rocket, the
Falcon 9,
[102]
by attempting propulsive vertical landings on solid surfaces. Once the
company determined that soft landings were feasible by touching down
over the Atlantic and Pacific Ocean, they began landing attempts on a
solid platform. SpaceX leased and modified several barges to sit out at
sea as a target for the returning first stage, converting them to
autonomous spaceport drone ships (ASDS). SpaceX first achieved a
successful landing and recovery of a first stage in December 2015,
[103] and in April 2016, the first stage booster first successfully landed on the ASDS
Of Course I Still Love You.
[104][105]
SpaceX continues to carry out first stage landings on every orbital
launch that fuel margins allow. By October 2016, following the
successful landings, SpaceX indicated they were offering their customers
a ten percent price discount if they choose to fly their payload on a
reused Falcon 9 first stage.
[106] On March 30, 2017, SpaceX launched a "flight-proven" Falcon 9 for the
SES-10 mission. This was the first time a re-launch of a payload-carrying orbital rocket went back to space.
[107][51] The first stage was recovered and landed on the ASDS
Of Course I Still Love You
in the Atlantic Ocean, also making it the first landing of a reused
orbital class rocket. Elon Musk called the achievement an "incredible
milestone in the history of space."
[108][109]
Interplanetary Transport System
Artist's impression of the
Interplanetary Spaceship on the
Jovian moon
Europa.
SpaceX is developing a super-heavy lift launch vehicle—the
ITS launch vehicle—a fully
reusable booster stage and integrated second-stage/spacecraft—
Interplanetary Spaceship and
ITS tanker—to support flights to
interplanetary space.
[110] Development of the
Interplanetary Transport System and its super-heavy launch vehicle will be the major focus of SpaceX once Falcon Heavy and DragonCrew are flying regularly.
[111]
SpaceX has signaled on multiple occasions that it is interested in
developing much larger engines than it has done to date. A conceptual
plan for the
Raptor project was first unveiled in a June 2009
AIAA presentation.
[112] In November 2012, Musk announced a new direction for propulsion side of the company: developing
LOX/
methane rocket engines for launch vehicle main and upper stages.
[113] The Raptor LOX/methane engine will use the more efficient
staged combustion cycle,
[114] a departure from the
open cycle gas generator cycle system and LOX/
RP-1 propellants that the current Merlin 1 engine series uses."
[114] The rocket would be more powerful than previously released publicly, with over 1,000,000 lbf (4,400 kN) of thrust.
[115] Raptor engine component-level testing will begin in 2014.
[116] The Raptor engine will likely be the first in a family of methane-based engines SpaceX intends to build.
[116]
Musk's long term vision for the company is the development of
technology and resources suitable for human colonization on Mars. He has
expressed his interest in someday traveling to the planet, stating "I'd
like to die on Mars, just not on impact."
[117] A rocket every two years or so could provide a base for the people arriving in 2025 after a launch in 2024.
[118][119]
According to Steve Jurvetson, Musk believes that by 2035 at the latest,
there will be thousands of rockets flying a million people to Mars, in
order to enable a self-sustaining human colony.
In addition to SpaceX's privately funded plans for an eventual
Mars mission, NASA
Ames Research Center had developed a concept called
Red Dragon: a low-cost Mars mission that would use
Falcon Heavy as the launch vehicle and trans-Martian injection vehicle, and the
Dragon capsule to
enter the
Martian atmosphere. The concept was originally envisioned for launch in 2018 as a
NASA Discovery mission, then alternatively for 2022, but as of September 2015 it has not been yet formally submitted for funding within NASA.
[120]
The objectives of the mission would be return the samples from Mars to
Earth at a fraction of the cost of the NASA own return-sample mission
now projected at 6 billion dollars.
[120]
In April 2016, SpaceX announced its plan to launch a modified Dragon
lander to Mars by 2018. This project is part of a public-private
partnership contract between NASA and SpaceX.
[121]
Other projects
In January 2015, SpaceX CEO
Elon Musk announced the development of
a new satellite constellation
to provide global broadband internet service. In June 2015 the company
asked the federal government for permission to begin testing for a
project that aims to build a constellation of 4,000 satellites capable
of beaming the Internet to the entire globe, including remote regions
which currently do not have internet access.
[122][123] The internet service will use a constellation of 4,000 cross-linked
communications satellites
in 1,100 km orbits. Owned and operated by SpaceX, the goal of the
business is to increase profitability and cashflow, to allow SpaceX to
build its Mars colony.
[72] Development began in 2015, initial prototype
test-flight
satellites are expected to be flown in 2017, and initial operation of
the constellation could begin as early as 2020. As of March 2017, SpaceX filed with the
US regulatory authorities plans to field a constellation of an additional 7,518 "
V-band satellites in non-
geosynchronous orbits
to provide communications services" in an electromagnetic spectrum that
had not been previously been "heavily employed for commercial
communications services." Called the "V-band low-Earth orbit (VLEO)
constellation," it would consist of "7,518 satellites to follow the
[earlier] proposed 4,425 satellites that would function in
Ka- and
Ku-band.
[124]
In June 2015, SpaceX announced that they would sponsor a
Hyperloop competition, and would build a 1-mile-long (1.6 km)
subscale test track near SpaceX's headquarters for the competitive events, which could be held as early as June 2016.
[125][126]
The plan was later delayed to January 2017, as there were many requests
from teams for more time designing and building their pods.
[127]
Infrastructure
SpaceX is
headquartered
in California, which also serves as their primary manufacturing plant.
They own a test site in Texas, and operate three current launch sites,
with another under development. SpaceX also run regional offices in
Texas, Virginia, and Washington, D.C.
[35] and a satellite development facility in Seattle.
[128]
Headquarters and manufacturing plant
Falcon 9 v1.1 rocket cores under construction at the SpaceX Hawthorne facility, November 2014.
SpaceX Headquarters is located in the
Los Angeles suburb of
Hawthorne, California. The large three-story facility, originally built by
Northrop Corporation to build
Boeing 747 fuselages,
[129]
houses SpaceX's office space, mission control, and vehicle factory. The
area has one of the largest concentrations of aerospace headquarters,
facilities, and/or subsidiaries in the U.S., including
Boeing/McDonnell Douglas main satellite building campuses,
Raytheon, NASA's
Jet Propulsion Laboratory,
Lockheed Martin,
BAE Systems,
Northrop Grumman, and
AECOM, etc., with a large pool of aerospace engineers and recent college engineering graduates.
[129]
SpaceX utilizes a high degree of
vertical integration in the production of its rockets and rocket engines.
[27] SpaceX builds its
rocket engines,
rocket stages,
spacecraft, principal
avionics and all
software
in-house in their Hawthorne facility, which is unusual for the
aerospace industry. Nevertheless, SpaceX still has over 3,000 suppliers
with some 1,100 of those delivering to SpaceX nearly weekly.
[130]
Development and test facility
SpaceX McGregor engine test bunker, September 2012.
SpaceX operates their Rocket Development and Test Facility in
McGregor, Texas. All SpaceX rocket engines are tested on
rocket test stands, and low-altitude VTVL flight testing of the Falcon 9
Grasshopper v1.0 and
F9R Dev1 test vehicles were carried out at McGregor.
The company purchased the McGregor facilities from
Beal Aerospace, where it refitted the largest test stand for
Falcon 9
engine testing. SpaceX has made a number of improvements to the
facility since purchase, and has also extended the acreage by purchasing
several pieces of adjacent farmland. In 2011, the company announced
plans to upgrade the facility for launch testing a VTVL rocket,
[41] and then constructed a half-acre concrete launch facility in 2012 to support the Grasshopper test flight program.
[42] As of October 2012, the McGregor facility has seven test stands that are operated "18 hours a day, six days a week"
[131] and is building more test stands because production is ramping up and the company has a large
manifest in the next several years.
In addition to routine testing, Dragon capsules (following recovery
after an orbital mission), are shipped to McGregor for de-fueling,
cleanup, and refurbishment for reuse in future missions.
Launch facilities
SpaceX currently operates three
orbital launch sites, at
Cape Canaveral,
Vandenberg Air Force Base, and
Kennedy Space Center,
and have announced plans for a fourth in Brownsville, Texas. SpaceX has
indicated that they see a niche for each of the four orbital facilities
and that they have sufficient launch business to fill each pad.
[132] Before it was retired, all
Falcon 1 launches took place at the
Ronald Reagan Ballistic Missile Defense Test Site on
Omelek Island.
Cape Canaveral Air Force Station Space Launch Complex 40
(SLC-40) is used for Falcon 9 launches to low-earth and geostationary
orbits. SLC-40 is not capable of supporting Falcon Heavy launches, or
polar launches. As part of SpaceX's booster reusability program, the
former Launch Complex 13 at Cape Canaveral, now renamed
Landing Zone 1, has been designated for use for Falcon 9
first-stage booster landings.
Vandenberg Air Force Base Space Launch Complex 4 East (SLC-4E) is used for payloads to polar orbits. The Vandenberg site can launch both Falcon 9 and Falcon Heavy,
[133] but cannot launch to low inclination orbits. Post-launch landings will take place at the neighboring SLC-4W.
Kennedy Space Center Launch Complex 39A
(LC39A) has been under development by SpaceX since December 2013, when
NASA announced that they had selected SpaceX as the new commercial
tenant.
[134] SpaceX signed the lease agreement in April 2014.
[135] They have been given a twenty-year exclusive lease of Pad 39A.
[136] SpaceX plans to launch their
Falcon 9 and
Falcon Heavy from the pad and build a new hangar near it.
[136][135][137] Elon Musk, has stated that he wants to shift most of SpaceX's NASA launches to LC39A, including
Commercial Cargo and
Crew missions to the ISS.
[134][138]
In August 2014, SpaceX announced they would be building a
new commercial-only launch facility at
Brownsville, Texas.
[139][140] The
Federal Aviation Administration released a draft
Environmental Impact Statement
for the proposed Texas facility in April 2013, and "found that 'no
impacts would occur' that would force the Federal Aviation
Administration to deny SpaceX a permit for rocket operations,"
[141][141] and issued the permit in July 2014.
[142] SpaceX started construction on the new launch facility in 2014 with production ramping up in the latter half of 2015,
[143] with the first launches from the facility no earlier than 2016.
[144][needs update] Real estate packages at the location have been named by SpaceX with names based on the theme "
Mars Crossing".
[145][146]
Satellite prototyping facility
In January 2015, SpaceX announced it would be entering the satellite
production business and global satellite internet business. The
satellite factory would be located in Seattle, Washington. The office
will initially have approximately 60 engineers, with the potential to
grow to 1,000 over several years. In July 2016, SpaceX acquired an
additional 740 square meters (8,000 sq ft) creative space in
Irvine, California (Orange County) to focus on satellite communications.
[147]
Launch contracts
SpaceX has been contracted by
NASA to initially develop the technology and subsequently carry out the task of resupplying the
International Space Station (ISS). SpaceX is also certified for
US military launches of
Evolved Expendable Launch Vehicle-class
(EELV) payloads. In addition to this, SpaceX has (as of January 2013) a
purely commercial launch manifest of "23 missions scheduled over the
next 4 years, exclusive of
US government flights," of a total of 40 flights scheduled through 2017."
[148] In September 2015, SpaceX stated that they had over 60 missions on manifest representing over $7B under contract.
[149]
NASA contracts
COTS
The COTS 2 Dragon is berthed to the ISS by
Canadarm2.
In 2006, NASA announced that SpaceX had won a NASA Commercial Orbital
Transportation Services (COTS) contract to demonstrate cargo delivery
to the ISS, with a possible option for crew transport.
[150]
This contract, designed by NASA to provide "seed money" for developing
new boosters, paid SpaceX $278 million to develop the Falcon 9. In December 2010, the launch of the
COTS Demo Flight 1 mission, SpaceX became the first privately funded company to successfully launch, orbit and recover a spacecraft.
[152]
Dragon was successfully deployed into orbit, circled the Earth twice,
and then made a controlled re-entry burn for a splashdown in the Pacific
Ocean.
[153]
With Dragon's safe recovery, SpaceX become the first private company to
launch, orbit, and recover a spacecraft; prior to this mission, only
government agencies had been able to recover orbital spacecraft.
[153] COTS Demo Flight 2
launched in May 2012, in which Dragon successfully berthed with the
ISS, marking the first time that a private spacecraft had accomplished
this feat.
[154][155]
Commercial cargo
Commercial Resupply Services (CRS) are a series of contracts awarded
by NASA from 2008–2016 for delivery of cargo and supplies to the ISS on
commercially operated spacecraft. The first CRS contracts were signed in
2008 and awarded $1.6 billion to SpaceX for 12 cargo transport
missions, covering deliveries to 2016.
[156] SpaceX CRS-1,
the first of the 12 planned resupply missions, launched in October
2012, achieved orbit, berthed and remained on station for 20 days,
before
re-entering the atmosphere and splashing down in the Pacific Ocean.
[157]
CRS missions have flown approximately twice a year to the ISS since
then. In 2015, NASA extended the Phase 1 contracts by ordering an
additional three resupply flights from SpaceX.
[158][159] After further extensions late in 2015, SpaceX is currently scheduled to fly a total of 20 missions.
[160]
A second phase of contracts (known as CRS2) were solicited and proposed
in 2014. They were awarded in January 2016, for cargo transport flights
beginning in 2019 and expected to last through 2024.
Commercial crew
Crew Dragon undergoing testing prior to flight.
The Commercial Crew Development (CCDev) program intends to develop
commercially operated spacecraft that are capable of delivering
astronauts to the ISS. SpaceX did not win a
Space Act Agreement
in the first round (CCDev 1), but during the second round (CCDev 2),
NASA awarded SpaceX with a contract worth $75 million to further develop
their
launch escape system, test a crew accommodations mock-up, and to further progress their Falcon/Dragon crew transportation design.
[96][161][162] The CCDev program later became Commercial Crew Integrated Capability (
CCiCap), and in August 2012, NASA announced that SpaceX had been awarded $440 million to continue development and testing of its
Dragon 2 spacecraft.
[163][164]
In September 2014, NASA chose SpaceX and Boeing as the two companies
that will be funded to develop systems to transport U.S. crews to and
from the ISS. SpaceX won $2.6 billion to complete and certify Dragon 2
by 2017. The contracts include at least one crewed flight test with at
least one NASA astronaut aboard. Once Crew Dragon achieves NASA
certification, the contract requires SpaceX to conduct at least two, and
as many as six, crewed missions to the space station.
[165]
Defense contracts
In 2005, SpaceX announced that it had been awarded an
Indefinite Delivery/Indefinite Quantity (IDIQ) contract for Responsive Small Spacelift (RSS) launch services by the
United States Air Force, which could allow the Air Force to purchase up to $100 million worth of launches from the company.
[166] In April 2008,
NASA
announced that it had awarded an IDIQ Launch Services contract to
SpaceX for up to $1 billion, depending on the number of missions
awarded. The contract covers launch services ordered by June 2010, for
launches through December 2012.
[167] Musk stated in the same 2008 announcement that SpaceX has sold 14 contracts for flights on the various
Falcon vehicles.
[167] In December 2012, SpaceX announced its first two launch contracts with the
United States Department of Defense. The
United States Air Force Space and Missile Systems Center awarded SpaceX two EELV-class missions:
Deep Space Climate Observatory (DSCOVR) and
Space Test Program 2 (STP-2). DSCOVR was launched on a
Falcon 9 launch vehicle in 2015, while STP-2 will be launched on a
Falcon Heavy in 2017.
[168]
In May 2015, the United States Air Force announced that the
Falcon 9 v1.1
was certified for launching "national security space missions," which
allows SpaceX to contract launch services to the Air Force for any
payloads classified under national security.
[169]
In April 2016, the U.S. Air Force awarded the first such national
security launch, an $82.7 million contract to SpaceX to launch a GPS
satellite in May 2018; this estimated cost was approximately 40% less
than the estimated cost for similar previous missions.
[170][171]
In April 2016, the Pentagon announced that SpaceX has been awarded an
$82.7 million contract from the U.S. Air Force to launch a
next-generation GPS satellite aboard its Falcon 9 rocket in May 2018.
[172] Prior to this,
United Launch Alliance was the only provider certified to launch national security payloads.
[173][173][174]
Commercial contracts
The Falcon 9 carrying the SES-8 communications satellite into orbit.
SpaceX announced in March 2010, that it had been contracted to launch
SES-8, a telecommunications satellite for
SES S.A.; it was successfully launched in December 2013.
[175] SES-8 was SpaceX's first launch of a geostationary
comsat, signalling its entrance into the lucrative commercial launch market.
[37][37][175] In June 2010, SpaceX was awarded the largest-ever commercial launch contract, worth $492 million, to launch
Iridium satellites using Falcon 9 rockets.
[176] As of December 2013, SpaceX has a total of 50 future launches under contract; two-thirds of them are for commercial customers.
[36]
Launch market competition and pricing pressure
SpaceX's low launch prices, especially for
communication satellites flying to
geostationary (GTO) orbit, have resulted in
market pressure on its competitors to lower their own prices.
[27] Prior to 2013, the
openly competed comsat launch market had been dominated by
Arianespace (flying
Ariane 5) and
International Launch Services (flying
Proton).
[177] With a published price of
US$56.5 million per launch to
low Earth orbit,
"Falcon 9 rockets [were] already the cheapest in the industry. Reusable
Falcon 9s could drop the price by an order of magnitude, sparking more
space-based enterprise, which in turn would drop the cost of access to
space still further through
economies of scale."
[178] SpaceX has publicly indicated that if they are successful with developing the
reusable technology, launch
prices in the
US$5 to 7 million range for the reusable Falcon 9 are possible.
[45]
In 2014, SpaceX had won nine contracts out of 20 that were openly
competed worldwide in 2014 at commercial launch service providers.
[179] Space media reported that SpaceX had "already begun to take market share" from Arianespace.
[180] Arianespace has requested that European governments provide additional
subsidies to face the competition from SpaceX.
[181][182] European
satellite operators are pushing the
ESA to reduce
Ariane 5 and the future
Ariane 6 rocket launch prices as a result of competition from SpaceX. According to one
Arianespace
managing director in 2015, it was clear that "a very significant
challenge [was] coming from SpaceX ... Therefore things have to change
... and the whole European industry is being restructured, consolidated,
rationalised and streamlined."
[183] Jean Botti, Director of innovation for
Airbus (which makes the Ariane 5) warned that "those who don't take
Elon Musk seriously will have a lot to worry about."
[184] In 2014, no commercial launches were booked to fly on the
Proton.
[179]
Also in 2014, SpaceX capabilities and pricing had also begun to
affect the market for launch of US military payloads. For nearly a
decade the large US launch provider
United Launch Alliance (ULA) had faced no competition for military launches.
[185]
Anticipating a slump in domestic military and spy launches, ULA stated
that it would go out of business unless it won commercial satellite
launch orders.
[186] To that end, ULA announced a major restructuring of processes and workforce in order to decrease launch costs by half.
[187][188]