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Wednesday, February 26, 2020

Colloid

From Wikipedia, the free encyclopedia
 
Milk is an emulsified colloid of liquid butterfat globules dispersed within a water-based solution.

In chemistry, a colloid is a mixture in which one substance of microscopically dispersed insoluble or soluble particles is suspended throughout another substance. Sometimes the dispersed substance alone is called the colloid; the term colloidal suspension refers unambiguously to the overall mixture (although a narrower sense of the word suspension is distinguished from colloids by larger particle size). Unlike a solution, whose solute and solvent constitute only one phase, a colloid has a dispersed phase (the suspended particles) and a continuous phase (the medium of suspension) that arise by phase separation. To qualify as a colloid, the mixture must be one that does not settle or would take a very long time to settle appreciably. 

The dispersed-phase particles have a diameter between approximately 1 and 1000 nanometers. Such particles are normally easily visible in an optical microscope, although at the smaller size range (r < 250 nm), an ultramicroscope or an electron microscope may be required. Homogeneous mixtures with a dispersed phase in this size range may be called colloidal aerosols, colloidal emulsions, colloidal foams, colloidal dispersions, or hydrosols. The dispersed-phase particles or droplets are affected largely by the surface chemistry present in the colloid.

Some colloids are translucent because of the Tyndall effect, which is the scattering of light by particles in the colloid. Other colloids may be opaque or have a slight color. The cytoplasm of living cells is an example of a colloid, containing many types of biomolecular condensate.

Colloidal suspensions are the subject of interface and colloid science. This field of study was introduced in 1845 by Italian chemist Francesco Selmi and further investigated since 1861 by Scottish scientist Thomas Graham.
IUPAC definition
Colloid: Short synonym for colloidal system. Colloidal: State of subdivision such that the molecules or polymolecular particles dispersed in a medium have at least one dimension between approximately 1 nm and 1 μm, or that in a system discontinuities are found at distances of that order.

Classification

Because the size of the dispersed phase may be difficult to measure, and because colloids have the appearance of solutions, colloids are sometimes identified and characterized by their physico-chemical and transport properties. For example, if a colloid consists of a solid phase dispersed in a liquid, the solid particles will not diffuse through a membrane, whereas with a true solution the dissolved ions or molecules will diffuse through a membrane. Because of the size exclusion, the colloidal particles are unable to pass through the pores of an ultrafiltration membrane with a size smaller than their own dimension. The smaller the size of the pore of the ultrafiltration membrane, the lower the concentration of the dispersed colloidal particles remaining in the ultrafiltered liquid. The measured value of the concentration of a truly dissolved species will thus depend on the experimental conditions applied to separate it from the colloidal particles also dispersed in the liquid. This is particularly important for solubility studies of readily hydrolyzed species such as Al, Eu, Am, Cm, or organic matter complexing these species. Colloids can be classified as follows:

Medium/phase Dispersed phase
Gas Liquid Solid
Dispersion
medium
Gas No such colloids are known.
Helium and xenon are known to be immiscible under certain conditions.
Liquid aerosol
Examples: fog, clouds, condensation, mist, hair sprays
Solid aerosol
Examples: smoke, ice cloud, atmospheric particulate matter
Liquid Foam
Example: whipped cream, shaving cream
Emulsion
Examples: milk (fat fraction), mayonnaise, hand cream; latex
Sol
Examples: milk (protein fraction), pigmented ink, blood
Solid Solid foam
Examples: aerogel, styrofoam, pumice
Gel
Examples: agar, gelatin, jelly
Solid sol
Example: cranberry glass

Based on the nature of interaction between the dispersed phase and the dispersion medium, colloids can be classified as: Hydrophilic colloids: The colloid particles are attracted toward water. They are also called reversible sols. Hydrophobic colloids: These are opposite in nature to hydrophilic colloids. The colloid particles are repelled by water. They are also called irreversible sols.

In some cases, a colloid suspension can be considered a homogeneous mixture. This is because the distinction between "dissolved" and "particulate" matter can be sometimes a matter of approach, which affects whether or not it is homogeneous or heterogeneous.

Interaction between particles

The following forces play an important role in the interaction of colloid particles:
  • Excluded volume repulsion: This refers to the impossibility of any overlap between hard particles.
  • Electrostatic interaction: Colloidal particles often carry an electrical charge and therefore attract or repel each other. The charge of both the continuous and the dispersed phase, as well as the mobility of the phases are factors affecting this interaction.
  • van der Waals forces: This is due to interaction between two dipoles that are either permanent or induced. Even if the particles do not have a permanent dipole, fluctuations of the electron density gives rise to a temporary dipole in a particle. This temporary dipole induces a dipole in particles nearby. The temporary dipole and the induced dipoles are then attracted to each other. This is known as van der Waals force, and is always present (unless the refractive indexes of the dispersed and continuous phases are matched), is short-range, and is attractive.
  • Entropic forces: According to the second law of thermodynamics, a system progresses to a state in which entropy is maximized. This can result in effective forces even between hard spheres.
  • Steric forces between polymer-covered surfaces or in solutions containing non-adsorbing polymer can modulate interparticle forces, producing an additional steric repulsive force (which is predominantly entropic in origin) or an attractive depletion force between them. Such an effect is specifically searched for with tailor-made superplasticizers developed to increase the workability of concrete and to reduce its water content.

Preparation

There are two principal ways to prepare colloids:
  • Dispersion of large particles or droplets to the colloidal dimensions by milling, spraying, or application of shear (e.g., shaking, mixing, or high shear mixing).
  • Condensation of small dissolved molecules into larger colloidal particles by precipitation, condensation, or redox reactions. Such processes are used in the preparation of colloidal silica or gold.

Stabilization (peptization)

The stability of a colloidal system is defined by particles remaining suspended in solution at equilibrium. 

Stability is hindered by aggregation and sedimentation phenomena, which are driven by the colloid's tendency to reduce surface energy. Reducing the interfacial tension will stabilize the colloidal system by reducing this driving force.

Examples of a stable and of an unstable colloidal dispersion.

Aggregation is due to the sum of the interaction forces between particles. If attractive forces (such as van der Waals forces) prevail over the repulsive ones (such as the electrostatic ones) particles aggregate in clusters. 

Electrostatic stabilization and steric stabilization are the two main mechanisms for stabilization against aggregation.
  • Electrostatic stabilization is based on the mutual repulsion of like electrical charges. In general, different phases have different charge affinities, so that an electrical double layer forms at any interface. Small particle sizes lead to enormous surface areas, and this effect is greatly amplified in colloids. In a stable colloid, mass of a dispersed phase is so low that its buoyancy or kinetic energy is too weak to overcome the electrostatic repulsion between charged layers of the dispersing phase. The electrostatic repulsion between suspended colloidal particles is most readily quantified in terms of the zeta potential, a measurable quantity describing electrical potential at the slipping plane in an electrical double layer.
  • Steric stabilization consists in covering the particles in polymers which prevents the particle to get close in the range of attractive forces.
A combination of the two mechanisms is also possible (electrosteric stabilization). All the above-mentioned mechanisms for minimizing particle aggregation rely on the enhancement of the repulsive interaction forces. 

Electrostatic and steric stabilization do not directly address the sedimentation/floating problem. 

Particle sedimentation (and also floating, although this phenomenon is less common) arises from a difference in the density of the dispersed and of the continuous phase. The higher the difference in densities, the faster the particle settling.
  • The gel network stabilization represents the principal way to produce colloids stable to both aggregation and sedimentation.
The method consists in adding to the colloidal suspension a polymer able to form a gel network and characterized by shear thinning properties. Examples of such substances are xanthan and guar gum.

Steric and gel network stabilization.

Particle settling is hindered by the stiffness of the polymeric matrix where particles are trapped. In addition, the long polymeric chains can provide a steric or electrosteric stabilization to dispersed particles.

The rheological shear thinning properties find beneficial in the preparation of the suspensions and in their use, as the reduced viscosity at high shear rates facilitates deagglomeration, mixing and in general the flow of the suspensions.

Destabilisation

Unstable colloidal dispersions can form either flocs or aggregates as the particles assemble due to interparticle attractions. Flocs are loose and flexible conglomerates of the particles, whereas aggregates are compact and rigid entities. There are methods that distinguish between flocculation and aggregation, such as acoustic spectroscopy. Destabilization can be accomplished by different methods:
  • Removal of the electrostatic barrier that prevents aggregation of the particles. This can be accomplished by the addition of salt to a suspension or changing the pH of a suspension to effectively neutralise or "screen" the surface charge of the particles in suspension. This removes the repulsive forces that keep colloidal particles separate and allows for coagulation due to van der Waals forces. Minor changes in pH can manifest in significant alteration to the zeta potential. When the magnitude of the zeta potential lies below a certain threshold, typically around ± 5mV, rapid coagulation or aggregation tends to occur.
  • Addition of a charged polymer flocculant. Polymer flocculants can bridge individual colloidal particles by attractive electrostatic interactions. For example, negatively charged colloidal silica or clay particles can be flocculated by the addition of a positively charged polymer.
  • Addition of non-adsorbed polymers called depletants that cause aggregation due to entropic effects.
  • Physical deformation of the particle (e.g., stretching) may increase the van der Waals forces more than stabilisation forces (such as electrostatic), resulting coagulation of colloids at certain orientations.
Unstable colloidal suspensions of low-volume fraction form clustered liquid suspensions, wherein individual clusters of particles fall to the bottom of the suspension (or float to the top if the particles are less dense than the suspending medium) once the clusters are of sufficient size for the Brownian forces that work to keep the particles in suspension to be overcome by gravitational forces. However, colloidal suspensions of higher-volume fraction form colloidal gels with viscoelastic properties. Viscoelastic colloidal gels, such as bentonite and toothpaste, flow like liquids under shear, but maintain their shape when shear is removed. It is for this reason that toothpaste can be squeezed from a toothpaste tube, but stays on the toothbrush after it is applied.

Monitoring stability

Measurement principle of multiple light scattering coupled with vertical scanning
 
Multiple light scattering coupled with vertical scanning is the most widely used technique to monitor the dispersion state of a product, hence identifying and quantifying destabilisation phenomena. It works on concentrated dispersions without dilution. When light is sent through the sample, it is backscattered by the particles / droplets. The backscattering intensity is directly proportional to the size and volume fraction of the dispersed phase. Therefore, local changes in concentration (e.g.Creaming and Sedimentation) and global changes in size (e.g. flocculation, coalescence) are detected and monitored.

Accelerating methods for shelf life prediction

The kinetic process of destabilisation can be rather long (up to several months or even years for some products) and it is often required for the formulator to use further accelerating methods in order to reach reasonable development time for new product design. Thermal methods are the most commonly used and consists in increasing temperature to accelerate destabilisation (below critical temperatures of phase inversion or chemical degradation). Temperature affects not only the viscosity, but also interfacial tension in the case of non-ionic surfactants or more generally interactions forces inside the system. Storing a dispersion at high temperatures enables to simulate real life conditions for a product (e.g. tube of sunscreen cream in a car in the summer), but also to accelerate destabilisation processes up to 200 times. Mechanical acceleration including vibration, centrifugation and agitation are sometimes used. They subject the product to different forces that pushes the particles / droplets against one another, hence helping in the film drainage. However, some emulsions would never coalesce in normal gravity, while they do under artificial gravity. Moreover, segregation of different populations of particles have been highlighted when using centrifugation and vibration.

As a model system for atoms

In physics, colloids are an interesting model system for atoms. Micrometre-scale colloidal particles are large enough to be observed by optical techniques such as confocal microscopy. Many of the forces that govern the structure and behavior of matter, such as excluded volume interactions or electrostatic forces, govern the structure and behavior of colloidal suspensions. For example, the same techniques used to model ideal gases can be applied to model the behavior of a hard sphere colloidal suspension. In addition, phase transitions in colloidal suspensions can be studied in real time using optical techniques, and are analogous to phase transitions in liquids. In many interesting cases optical fluidity is used to control colloid suspensions.

Crystals

A colloidal crystal is a highly ordered array of particles that can be formed over a very long range (typically on the order of a few millimeters to one centimeter) and that appear analogous to their atomic or molecular counterparts. One of the finest natural examples of this ordering phenomenon can be found in precious opal, in which brilliant regions of pure spectral color result from close-packed domains of amorphous colloidal spheres of silicon dioxide (or silica, SiO2). These spherical particles precipitate in highly siliceous pools in Australia and elsewhere, and form these highly ordered arrays after years of sedimentation and compression under hydrostatic and gravitational forces. The periodic arrays of submicrometre spherical particles provide similar arrays of interstitial voids, which act as a natural diffraction grating for visible light waves, particularly when the interstitial spacing is of the same order of magnitude as the incident lightwave.

Thus, it has been known for many years that, due to repulsive Coulombic interactions, electrically charged macromolecules in an aqueous environment can exhibit long-range crystal-like correlations with interparticle separation distances, often being considerably greater than the individual particle diameter. In all of these cases in nature, the same brilliant iridescence (or play of colors) can be attributed to the diffraction and constructive interference of visible lightwaves that satisfy Bragg’s law, in a matter analogous to the scattering of X-rays in crystalline solids. 

The large number of experiments exploring the physics and chemistry of these so-called "colloidal crystals" has emerged as a result of the relatively simple methods that have evolved in the last 20 years for preparing synthetic monodisperse colloids (both polymer and mineral) and, through various mechanisms, implementing and preserving their long-range order formation.

In biology

Colloidal phase separation is an important organising principle for compartmentalisation of both the cytoplasm and nucleus of cells, similar in importance to compartmentalisation via lipid bilayer membranes. The term biomolecular condensate has been used to refer to clusters of macromolecules that arise via liquid-liquid, liquid-gel, or liquid-solid phase separation within the cytosol. Macromolecular crowding strongly enhances colloidal phase separation and formation of biomolecular condensates.

In the environment

Colloidal particles can also serve as transport vector of diverse contaminants in the surface water (sea water, lakes, rivers, fresh water bodies) and in underground water circulating in fissured rocks (e.g. limestone, sandstone, granite). Radionuclides and heavy metals easily sorb onto colloids suspended in water. Various types of colloids are recognised: inorganic colloids (e.g. clay particles, silicates, iron oxy-hydroxides), organic colloids (humic and fulvic substances). When heavy metals or radionuclides form their own pure colloids, the term "eigencolloid" is used to designate pure phases, i.e., pure Tc(OH)4, U(OH)4, or Am(OH)3. Colloids have been suspected for the long-range transport of plutonium on the Nevada Nuclear Test Site. They have been the subject of detailed studies for many years. However, the mobility of inorganic colloids is very low in compacted bentonites and in deep clay formations because of the process of ultrafiltration occurring in dense clay membrane. The question is less clear for small organic colloids often mixed in porewater with truly dissolved organic molecules.

In soil science, the colloidal fraction in soils consists of tiny clay and humus particles that are less than 1ɥm in diameter and carry either positive and/or negative electrostatic charges that vary depending on the chemical conditions of the soil sample, i.e. soil pH.

Intravenous therapy

Colloid solutions used in intravenous therapy belong to a major group of volume expanders, and can be used for intravenous fluid replacement. Colloids preserve a high colloid osmotic pressure in the blood, and therefore, they should theoretically preferentially increase the intravascular volume, whereas other types of volume expanders called crystalloids also increase the interstitial volume and intracellular volume. However, there is still controversy to the actual difference in efficacy by this difference, and much of the research related to this use of colloids is based on fraudulent research by Joachim Boldt. Another difference is that crystalloids generally are much cheaper than colloids.

Tetrachloroethylene

From Wikipedia, the free encyclopedia
 
Tetrachloroethylene
Tetrachloroethylene
Tetrachloroethylene
Names
IUPAC name
Tetrachloroethene
Other names
Perchloroethene; Perchloroethylene; Perc; PCE
Identifiers
3D model (JSmol)
ChEBI
ChEMBL
ChemSpider
ECHA InfoCard 100.004.388
EC Number
  • 204-825-9
KEGG
RTECS number
  • KX3850000
UNII
UN number 1897
Properties
C2Cl4
Molar mass 165.82 g·mol−1
Appearance Clear, colorless liquid
Odor mild, chloroform-like
Density 1.622 g/cm3
Melting point −19 °C (−2 °F; 254 K)
Boiling point 121.1 °C (250.0 °F; 394.2 K)
0.15 g/L (25 °C)
Vapor pressure 14 mmHg (20°C)
-81.6·10−6 cm3/mol
Viscosity 0.89 cP at 25 °C
Hazards
Main hazards Harmful (Xn),
Dangerous for
the environment (N)
Safety data sheet External MSDS
R-phrases (outdated) R40 R51/53
S-phrases (outdated) S23 S36/37 S61
NFPA 704 (fire diamond)
Flammability code 0: Will not burn. E.g. waterHealth code 2: Intense or continued but not chronic exposure could cause temporary incapacitation or possible residual injury. E.g. chloroformReactivity code 0: Normally stable, even under fire exposure conditions, and is not reactive with water. E.g. liquid nitrogenSpecial hazards (white): no codeNFPA 704 four-colored diamond
0
2
0
Flash point Not flammable
Lethal dose or concentration (LD, LC):
4000 ppm (rat, 4 hr)
5200 ppm (mouse, 4 hr)
4964 ppm (rat, 8 hr)[2]
NIOSH (US health exposure limits):
PEL (Permissible)
TWA 100 ppm
C 200 ppm (for 5 minutes in any 3-hour period), with a maximum peak of 300 ppm
REL (Recommended)
Ca Minimize workplace exposure concentrations.
IDLH (Immediate danger)
Ca [150 ppm]
Related compounds
Related Related organohalides
Tetrabromoethylene
Tetraiodoethylene
Related compounds
Trichloroethylene
Dichloroethene
Tetrachloroethane
Supplementary data page
Refractive index (n),
Dielectric constantr), etc.
Thermodynamic
data
Phase behaviour
solid–liquid–gas
UV, IR, NMR, MS
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).

Tetrachloroethylene, also known under the systematic name tetrachloroethene, or perchloroethylene, and many other names (and abbreviations such as "perc" or "PERC", and "PCE"), is a chlorocarbon with the formula Cl2C=CCl2. It is a colorless liquid widely used for dry cleaning of fabrics, hence it is sometimes called "dry-cleaning fluid". It has a sweet odor detectable by most people at a concentration of 1 part per million (1 ppm). Worldwide production was about 1 million metric tons (980,000 long tons; 1,100,000 short tons) in 1985.

Production

Michael Faraday first synthesized tetrachloroethylene in 1821 by thermal decomposition of hexachloroethane.
C2Cl6 → C2Cl4 + Cl2
Most tetrachloroethylene is produced by high temperature chlorinolysis of light hydrocarbons. The method is related to Faraday's discovery since hexachloroethane is generated and thermally decomposes. Side products include carbon tetrachloride, hydrogen chloride, and hexachlorobutadiene

Several other methods have been developed. When 1,2-dichloroethane is heated to 400 °C with chlorine, tetrachloroethylene is produced by the chemical reaction:
ClCH2CH2Cl + 3 Cl2 → Cl2C=CCl2 + 4 HCl
This reaction can be catalyzed by a mixture of potassium chloride and aluminium chloride or by activated carbon. Trichloroethylene is a major byproduct, which is separated by distillation

According to a United States Environmental Protection Agency (EPA) report of 1976, the quantity of tetrachloroethylene produced in the United States in 1973 totaled 320,000 metric tons (706 million lb). By 1993, the volume produced in the United States had dropped to 123,000 metric tons (271 million lb).

Uses

Tetrachloroethylene is an excellent solvent for organic materials. Otherwise it is volatile, highly stable, and nonflammable. For these reasons, it is widely used in dry cleaning. It is also used to degrease metal parts in the automotive and other metalworking industries, usually as a mixture with other chlorocarbons. It appears in a few consumer products including paint strippers and spot removers. It is also used in aerosol preparations.

It is used in neutrino detectors where a neutrino interacts with a neutron in the chlorine atom and converts it to a proton to form argon.

Historical applications

Tetrachloroethylene was once extensively used as an intermediate in the manufacture of HFC-134a and related refrigerants. In the early 20th century, tetrachloroethene was used for the treatment of hookworm infestation.

Health and safety

The acute toxicity of tetrachloroethylene "is moderate to low". "Reports of human injury are uncommon despite its wide usage in dry cleaning and degreasing".

The International Agency for Research on Cancer has classified tetrachloroethylene as a Group 2A carcinogen, which means that it is probably carcinogenic to humans. Like many chlorinated hydrocarbons, tetrachloroethylene is a central nervous system depressant and can enter the body through respiratory or dermal exposure. Tetrachloroethylene dissolves fats from the skin, potentially resulting in skin irritation. 

Owing to tetrachloroethylene's toxicity and cancer risks, California's Air Resources Board banned the substance from use in new dry-cleaning machines in 2007, with older PCE-using machines shut down by mid-2010 and the use of all such machines to be discontinued in California by 2023.

Animal studies and a study of 99 twins showed there is a "lot of circumstantial evidence" that exposure to tetrachloroethylene increases the risk of developing Parkinson's disease ninefold. Larger population studies are planned. Also, tetrachloroethylene has been shown to cause liver tumors in mice and kidney tumors in male rats.

At temperatures over 315 °C (599 °F), such as in welding, tetrachloroethylene can be oxidized into phosgene, an extremely poisonous gas.

The U.S. National Institute for Occupational Safety and Health has compiled extensive health and safety information for tetrachloroethylene, including recommendations for dry cleaning establishments.

Tetrachloroethylene exposure has been linked to pronounced acquired color vision deficiencies after chronic exposure.

Testing for exposure

Tetrachloroethylene exposure can be evaluated by a breath test, analogous to breath-alcohol measurements. Because it is stored in the body's fat and slowly released into the bloodstream, tetrachloroethylene can be detected in the breath for weeks following a heavy exposure. Tetrachloroethylene and trichloroacetic acid (TCA), a breakdown product of tetrachloroethylene, can be detected in the blood.

In Europe, the Scientific Committee on Occupational Exposure Limits (SCOEL) recommends for tetrachloroethylene an occupational exposure limit (8 hour time-weighted average) of 20 ppm and a short-term exposure limit (15 min) of 40 ppm.

Environmental contamination

Tetrachloroethylene is a common soil contaminant. With a specific gravity greater than 1, tetrachloroethylene will be present as a dense nonaqueous phase liquid (DNAPL) if sufficient quantities are released. Because of its mobility in groundwater, its toxicity at low levels, and its density (which causes it to sink below the water table), cleanup activities are more difficult than for oil spills: oil has a specific gravity less than 1. Recent research on soil and ground water pollution by tetrachloroethylene has focused on in-place remediation. Instead of excavation or extraction for above-ground treatment or disposal, tetrachloroethylene contamination has been successfully remediated by chemical treatment or bioremediation. Bioremediation has been successful under anaerobic conditions by reductive dechlorination by Dehalococcoides sp. and under aerobic conditions by cometabolism by Pseudomonas sp. Partial degradation daughter products include trichloroethylene, cis-1,2-dichloroethene and full degradation converts tetrachloroethylene to ethene and hydrogen chloride dissolved in water. 

Estimates state that 85% of tetrachloroethylene produced is released into the atmosphere; while models from OECD assumed that 90% is released into the air and 10% to water. Based on these models, its distribution in the environment is estimated to be in the air (76.39% - 99.69%), water (0.23% - 23.2%), soil (0.06-7%), with the remainder in the sediment and biota. Estimates of lifetime in the atmosphere vary, but a 1987 survey estimated the lifetime in the air to be about 2 months in the Southern Hemisphere and 5–6 months in the Northern Hemisphere. Degradation products observed in a laboratory include phosgene, trichloroacetyl chloride, hydrogen chloride, carbon dioxide, and carbon monoxide. Tetrachloroethylene is degraded by hydrolysis, and is persistent under aerobic conditions. It is degraded by reductive dechlorination under anaerobic conditions, with degradation products such as trichloroethylene, dichloroethylene, vinyl chloride, ethylene, and ethane.. It has an ozone depletion potential of 0.005, where CFC-11 (CCl3F) is 1.

Dry cleaning

From Wikipedia, the free encyclopedia

Dry cleaning is any cleaning process for clothing and textiles using a chemical solvent other than water. The modern dry cleaning process was developed and patented by Thomas L. Jennings.

Despite its name, dry cleaning is not a "dry" process; clothes are soaked in a liquid solvent. Tetrachloroethylene (perchloroethylene), which the industry calls "perc", is the most widely used solvent. Alternative solvents are trichloroethane and petroleum spirits.

Most natural fibers can be washed in water but some synthetics (e.g. viscose, lyocell, modal, and cupro) react poorly with water and must be dry-cleaned.

History

Thomas L. Jennings is the inventor and first to patent the commercial dry cleaning process known as "dry scouring", on March 3, 1821 (Patent Number: US 3,306X).[4] He was the first African-American to be granted a patent of any kind, although there were attempts to prevent him; opponents claimed that the nature of the process was dangerous. 

An early adopter of commercial "dry laundry" using turpentine was Jolly Belin in Paris in 1825. Modern dry cleaning's use of non-water-based solvents to remove soil and stains from clothes was reported as early as 1855. The potential for petroleum-based solvents was recognized by French dye-works operator Jean Baptiste Jolly, who offered a new service that became known as nettoyage à sec—i.e., dry cleaning. Flammability concerns led William Joseph Stoddard, a dry cleaner from Atlanta, to develop Stoddard solvent (white spirit) as a slightly less flammable alternative to gasoline-based solvents. The use of highly flammable petroleum solvents caused many fires and explosions, resulting in government regulation of dry cleaners. After World War I, dry cleaners began using chlorinated solvents. These solvents were much less flammable than petroleum solvents and had improved cleaning power.

Shift to tetrachloroethylene

By the mid-1930s, the dry cleaning industry had adopted tetrachloroethylene (perchloroethylene), or PCE for short, as the solvent. It has excellent cleaning power and is nonflammable and compatible with most garments. Because it is stable, tetrachloroethylene is readily recycled.

Infrastructure

Dry cleaning businesses, from the perspective of the customer, are either plants or drop shops. A plant does on-site cleaning. A drop shop receives garments from customers, sends them to a large plant, and then has the cleaned garment returned to the shop for collection by the customer. The turnaround time is longer for a drop shop than for a local plant. However, running a plant requires more work for the business owner. Since 2010, in some markets, web apps have been used to schedule low-cost home delivery for dry cleaning.

This cycle minimized the risk of fire or dangerous fumes created by the cleaning process. At this time, dry cleaning was carried out in two different machines—one for the cleaning process, and the second to remove the solvent from the garments. 

Machines of this era were described as vented; their drying exhausts were expelled to the atmosphere, the same as many modern tumble-dryer exhausts. This not only contributed to environmental contamination but also much potentially reusable PCE was lost to the atmosphere. Much stricter controls on solvent emissions have ensured that all dry cleaning machines in the Western world are now fully enclosed, and no solvent fumes are vented to the atmosphere. In enclosed machines, solvent recovered during the drying process is returned condensed and distilled, so it can be reused to clean further loads or safely disposed of. The majority of modern enclosed machines also incorporate a computer-controlled drying sensor, which automatically senses when all detectable traces of PCE have been removed. This system ensures that only small amounts of PCE fumes are released at the end of the cycle.

Mechanism

Structure of cellulose, the main constituent of cotton. The many OH groups bind water, leading to swelling of the fabric and leading to wrinkling, which is minimized when these materials are treated with tetrachloroethylene and other dry cleaning solvents.
 
In terms of mechanism, dry cleaning selectively solubilizes stains on the article. The solvents are non-polar and tend to selectively extract compounds that cause stains. These stains would otherwise only dissolve in aqueous detergents mixtures at high temperatures, potentially damaging delicate fabrics.

Non-polar solvents are also good for some fabrics, especially natural fabrics, as the solvent does not interact with any polar groups within the fabric. Water binds to these polar groups which results in the swelling and stretching of proteins within fibers during laundering. Also, the binding of water molecules interferes with weak attractions within the fiber, resulting in the loss of the fiber's original shape. After the laundry cycle, water molecules will dry off. However, the original shape of the fibers has already been distorted and this commonly results in shrinkage. Non-polar solvents prevent this interaction, protecting more delicate fabrics.

The usage of an effective solvent coupled with mechanical friction from tumbling effectively removes stains.

Process

A modern dry cleaning machine with touchscreen and SPS control, manufacturer EazyClean, type EC124, photo taken prior to installation
 
Series 3 Dry cleaning machine with PLC control, manufacturer, BÖWE Textile cleaning Germany

A dry-cleaning machine is similar to a combination of a domestic washing machine and clothes dryer. Garments are placed in the washing or extraction chamber (referred to as the 'basket' or 'drum'), which constitutes the core of the machine. The washing chamber contains a horizontal, perforated drum that rotates within an outer shell. The shell holds the solvent while the rotating drum holds the garment load. The basket capacity is between about 10 and 40 kg (22 to 88 lb).

During the wash cycle, the chamber is filled approximately one-third full of solvent and begins to rotate, agitating the clothing. The solvent temperature is maintained at 30 degrees Celsius (86 degrees Fahrenheit), as a higher temperature may damage it. During the wash cycle, the solvent in the chamber (commonly known as the 'cage' or 'tackle box') is passed through a filtration chamber and then fed back into the 'cage'. This is known as the cycle and is continued for the wash duration. The solvent is then removed and sent to a distillation unit consisting of a boiler and condenser. The condensed solvent is fed into a separator unit where any remaining water is separated from the solvent and then fed into the 'clean solvent' tank. The ideal flow rate is roughly 8 liters of solvent per kilogram of garments per minute, depending on the size of the machine.

Garments are also checked for foreign objects. Items such as plastic pens may dissolve in the solvent bath, damaging the textiles. Some textile dyes are "loose" and will shed dye during solvent immersion. Fragile items, such as feather bedspreads or tasseled rugs or hangings, may be enclosed in a loose mesh bag. The density of perchloroethylene is around 1.7 g/cm3 at room temperature (70% heavier than water), and the sheer weight of absorbed solvent may cause the textile to fail under normal force during the extraction cycle unless the mesh bag provides mechanical support. 

Not all stains can be removed by dry cleaning. Some need to be treated with spotting solvents — sometimes by steam jet or by soaking in special stain-remover liquids — before garments are washed or dry cleaned. Also, garments stored in soiled condition for a long time are difficult to bring back to their original color and texture.

A typical wash cycle lasts for 8–15 minutes depending on the type of garments and degree of soiling. During the first three minutes, solvent-soluble soils dissolve into the perchloroethylene and loose, insoluble soil comes off. It takes 10–12 minutes after the loose soil has come off to remove the ground-in insoluble soil from garments. Machines using hydrocarbon solvents require a wash cycle of at least 25 minutes because of the much slower rate of solvation of solvent-soluble soils. A dry cleaning surfactant "soap" may also be added.

At the end of the wash cycle, the machine starts a rinse cycle where the garment load is rinsed with freshly distilled solvent dispensed from the solvent tank. This pure solvent rinse prevents discoloration caused by soil particles being absorbed back onto the garment surface from the 'dirty' working solvent.

After the rinse cycle, the machine begins the extraction process, which recovers the solvent for reuse. Modern machines recover approximately 99.99% of the solvent employed. The extraction cycle begins by draining the solvent from the washing chamber and accelerating the basket to 350–450 rpm, causing much of the solvent to spin free of the fabric. Until this time, the cleaning is done in normal temperature, as the solvent is never heated in dry cleaning process. When no more solvent can be spun out, the machine starts the drying cycle.

During the drying cycle, the garments are tumbled in a stream of warm air (60–63 °C/140–145 °F) that circulates through the basket, evaporating traces of solvent left after the spin cycle. The air temperature is controlled to prevent heat damage to the garments. The exhausted warm air from the machine then passes through a chiller unit where solvent vapors are condensed and returned to the distilled solvent tank. Modern dry cleaning machines use a closed-loop system in which the chilled air is reheated and recirculated. This results in high solvent recovery rates and reduced air pollution. In the early days of dry cleaning, large amounts of perchlorethylene were vented to the atmosphere because it was regarded as cheap and believed to be harmless. 

Many dry cleaners place cleaned clothes inside thin clear plastic garment bags
 
After the drying cycle is complete, a deodorizing (aeration) cycle cools the garments and removes further traces of solvent, by circulating cool outside air over the garments and then through a vapor recovery filter made from activated carbon and polymer resins. After the aeration cycle, the garments are clean and ready for pressing and finishing.

Solvent processing

A Firbimatic Saver Series. This machine uses activated clay filtration instead of distillation. It uses much less energy than conventional methods.

Working solvent from the washing chamber passes through several filtration steps before it is returned to the washing chamber. The first step is a button trap, which prevents small objects such as lint, fasteners, buttons, and coins from entering the solvent pump.
Over time, a thin layer of filter cake (called "muck") accumulates on the lint filter. The muck is removed regularly (commonly once per day) and then processed to recover solvent trapped in the muck. Many machines use "spin disk filters", which remove the muck from the filter by centrifugal force while it is back washed with solvent.
After the lint filter, the solvent passes through an absorptive cartridge filter. This filter, which contains activated clays and charcoal, removes fine insoluble soil and non-volatile residues, along with dyes from the solvent. Finally, the solvent passes through a polishing filter, which removes any soil not previously removed. The clean solvent is then returned to the working solvent tank. Cooked powder residue is the name for the waste material generated by cooking down or distilling muck. It will contain solvent, powdered filter material (diatomite), carbon, non-volatile residues, lint, dyes, grease, soils, and water. The waste sludge or solid residue from the still contains solvent, water, soils, carbon, and other non-volatile residues. Used filters are another form of waste as is waste water.

To enhance cleaning power, small amounts of detergent (0.5–1.5%) are added to the working solvent and are essential to its functionality. These detergents emulsify hydrophobic soils and keep soil from redepositing on garments. Depending on the machine's design, either an anionic or a cationic detergent is used.

Symbols

The international GINETEX laundry symbol for dry cleaning is a circle. It may have the letter P inside it to indicate perchloroethylene solvent, or the letter F to indicate a flammable solvent (Feuergefährliches Schwerbenzin). A bar underneath the circle indicates that only mild cleaning processes is recommended. A crossed-out empty circle indicates that dry cleaning is not permitted.
Tetrachloroethylene is the main solvent used in dry cleaning.

Solvents used

Perchloroethylene

Perchloroethylene (PCE, or tetrachloroethylene) has been in use since the 1930s. PCE is the most common solvent, the "standard" for cleaning performance. It is a most effective cleaning solvent. It is thermally stable, recyclable, and has low toxicity. It can, however, cause color bleeding/loss, especially at higher temperatures. In some cases it may damage special trims, buttons, and beads on some garments. It is better for oil-based stains (which account for about 10% of stains) than more common water-soluble stains (coffee, wine, blood, etc.). The toxicity of tetrachloroethylene "is moderate to low" and "Reports of human injury are uncommon despite its wide usage in dry cleaning and degreasing".

The U.S. state of California classified perchloroethylene a toxic chemical in 1991, and its use will become illegal in that state in 2023. However, it is still probably the most universally used dry cleaning solvent, at the present time.

Hydrocarbons

Hydrocarbons are represented by products such as Exxon-Mobil's DF-2000 or Chevron Phillips' EcoSolv, and Pure Dry. These petroleum-based solvents are less aggressive but also less effective than PCE. Although combustible, risk of fire or explosion can be minimized when used properly. Hydrocarbons are however pollutants. Hydrocarbons retain about 10-12% of the market.

A modern dry cleaning machine for use with various solvents

Trichloroethylene

Trichloroethylene is more aggressive than PCE but is very rarely used. With superior degreasing properties, it was often used for industrial workwear/overalls cleaning in the past. TCE is classified as carcinogenic to humans by the United States Environmental Protection Agency.

Supercritical CO2

Supercritical CO2 is an alternative to PCE; however, it is inferior in removing some forms of grime. Additive surfactants improve the efficacy of CO2. Carbon dioxide is almost entirely nontoxic. The greenhouse gas potential is also lower than that of many organic solvents.

Consumer Reports rated supercritical CO2 superior to conventional methods, but the Drycleaning and Laundry Institute commented on its "fairly low cleaning ability" in a 2007 report. Supercritical CO2 is, overall, a mild solvent which lowers its ability to aggressively attack stains. 

One deficiency with supercritical CO2 is that its conductivity is low. As mentioned in the Mechanisms section, dry cleaning utilizes both chemical and mechanical properties to remove stains. When solvent interacts with the fabric's surface, the friction dislocates dirt. At the same time, the friction also builds up an electrical charge. Fabrics are very poor conductors and so usually, this build-up is discharged through the solvent. This discharge does not occur in liquid carbon dioxide and the build-up of an electrical charge on the surface of the fabric attracts the dirt back on to the surface, which diminishes its cleaning efficiency. To compensate for the poor solubility and conductivity of supercritical carbon dioxide, research has focused on additives. For increased solubility, 2-propanol has shown increased cleaning effects for liquid carbon dioxide as it increases the ability of the solvent to dissolve polar compounds.

Machinery for use of supercritical CO2 is expensive—up to $90,000 more than a PCE machine, making affordability difficult for small businesses. Some cleaners with these machines keep traditional machines on-site for more heavily soiled textiles, but others find plant enzymes to be equally effective and more environmentally sustainable.

Other solvents: niche, emerging, etc.

For decades, efforts have been made to replace PCE. These alternatives have not proven economical thus far:
  • Stoddard solvent – flammable and explosive, 100 °F/38 °C flash point
  • CFC-113 (Freon-113), a CFC. Now banned as ozone-unfriendly.
  • Decamethylcyclopentasiloxane ("liquid silicone"), called D5 for short. It was popularized by GreenEarth Cleaning.[17] It is more expensive than PCE. It degrades within days in the environment.
  • Dibutoxymethane (SolvonK4) is a bipolar solvent that removes water-based stains and oil-based stains.[18]
  • Brominated solvents (n-propyl bromide, Fabrisolv, DrySolv) are solvents with a higher KB-values than PCE. This allows faster cleaning, but can damage some synthetic beads and sequins if not used correctly. Healthwise, there are reported risks associated with nPB such as numbness of nerves.[19] The exposure to the solvents in a typical dry cleaner is considered far below the levels required to cause any risk.[20] Environmentally, it is approved by the U.S. EPA. It is among the more expensive solvents, but it is faster cleaning, lower temperatures, and quick dry times.

Operator (computer programming)

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