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Monday, August 14, 2023

Fracking

From Wikipedia, the free encyclopedia
https://en.wikipedia.org/wiki/Fracking

Fracking
Fracking the Bakken Formation in North Dakota
Process typeMechanical
Industrial sector(s)Mining
Main technologies or sub-processesFluid pressure
Product(s)Natural gas, petroleum
InventorFloyd Farris, Joseph B. Clark (Stanolind Oil and Gas Corporation)
Year of invention1947

Fracking (also known as hydraulic fracturing, fracing, hydrofracturing, or hydrofracking) is a well stimulation technique involving the fracturing of bedrock formations by a pressurized liquid. The process involves the high-pressure injection of "fracking fluid" (primarily water, containing sand or other proppants suspended with the aid of thickening agents) into a wellbore to create cracks in the deep-rock formations through which natural gas, petroleum, and brine will flow more freely. When the hydraulic pressure is removed from the well, small grains of hydraulic fracturing proppants (either sand or aluminium oxide) hold the fractures open.

Hydraulic fracturing began as an experiment in 1947, and the first commercially successful application followed in 1950. As of 2012, 2.5 million "frac jobs" had been performed worldwide on oil and gas wells, over one million of those within the U.S. Such treatment is generally necessary to achieve adequate flow rates in shale gas, tight gas, tight oil, and coal seam gas wells. Some hydraulic fractures can form naturally in certain veins or dikes. Drilling and hydraulic fracturing have made the United States a major crude oil exporter as of 2019, but leakage of methane, a powerful greenhouse gas, has dramatically increased. Increased oil and gas production from the decade-long fracking boom has led to lower prices for consumers, with near-record lows of the share of household income going to energy expenditures.

Hydraulic fracturing is highly controversial. Its proponents advocate the economic benefits of more extensively accessible hydrocarbons, as well as replacing coal with natural gas, which burns more cleanly and emits less carbon dioxide (CO2), and energy independence. Opponents of fracking argue that these are outweighed by the environmental impacts, which include groundwater and surface water contamination, noise and air pollution, and the triggering of earthquakes, along with the resulting hazards to public health and the environment. Research has found adverse health effects in populations living near hydraulic fracturing sites, including confirmation of chemical, physical, and psychosocial hazards such as pregnancy and birth outcomes, migraine headaches, chronic rhinosinusitis, severe fatigue, asthma exacerbations and psychological stress. Adherence to regulation and safety procedures are required to avoid further negative impacts.

There is considerable uncertainty about the scale of methane leakage associated with hydraulic fracturing, and even some evidence that leakage may cancel out the greenhouse gas emissions benefits of natural gas relative to other fossil fuels.

Diagram of Hydraulic Fracking Machinery and Process

Increases in seismic activity following hydraulic fracturing along dormant or previously unknown faults are sometimes caused by the deep-injection disposal of hydraulic fracturing flowback (a byproduct of hydraulically fractured wells), and produced formation brine (a byproduct of both fractured and nonfractured oil and gas wells). For these reasons, hydraulic fracturing is under international scrutiny, restricted in some countries, and banned altogether in others. The European Union is drafting regulations that would permit the controlled application of hydraulic fracturing.

Geology

Mechanics

Fracturing rocks at great depth frequently become suppressed by pressure due to the weight of the overlying rock strata and the cementation of the formation. This suppression process is particularly significant in "tensile" (Mode 1) fractures which require the walls of the fracture to move against this pressure. Fracturing occurs when effective stress is overcome by the pressure of fluids within the rock. The minimum principal stress becomes tensile and exceeds the tensile strength of the material. Fractures formed in this way are generally oriented in a plane perpendicular to the minimum principal stress, and for this reason, hydraulic fractures in wellbores can be used to determine the orientation of stresses. In natural examples, such as dikes or vein-filled fractures, the orientations can be used to infer past states of stress.

Veins

Most mineral vein systems are a result of repeated natural fracturing during periods of relatively high pore fluid pressure. The effect of high pore fluid pressure on the formation process of mineral vein systems is particularly evident in "crack-seal" veins, where the vein material is part of a series of discrete fracturing events, and extra vein material is deposited on each occasion. One example of long-term repeated natural fracturing is in the effects of seismic activity. Stress levels rise and fall episodically, and earthquakes can cause large volumes of connate water to be expelled from fluid-filled fractures. This process is referred to as "seismic pumping".

Dikes

Minor intrusions in the upper part of the crust, such as dikes, propagate in the form of fluid-filled cracks. In such cases, the fluid is magma. In sedimentary rocks with a significant water content, fluid at fracture tip will be steam.

History

Precursors

Halliburton fracturing operation in the Bakken Formation, North Dakota, United States

Fracturing as a method to stimulate shallow, hard rock oil wells dates back to the 1860s. Dynamite or nitroglycerin detonations were used to increase oil and natural gas production from petroleum bearing formations. On 24 April 1865, US Civil War veteran Col. Edward A. L. Roberts received a patent for an "exploding torpedo". It was employed in Pennsylvania, New York, Kentucky, and West Virginia using liquid and also, later, solidified nitroglycerin. Later still the same method was applied to water and gas wells. Stimulation of wells with acid, instead of explosive fluids, was introduced in the 1930s. Due to acid etching, fractures would not close completely resulting in further productivity increase.

20th century applications

Harold Hamm, Aubrey McClendon, Tom Ward and George P. Mitchell are each considered to have pioneered hydraulic fracturing innovations toward practical applications.

Oil and gas wells

The relationship between well performance and treatment pressures was studied by Floyd Farris of Stanolind Oil and Gas Corporation. This study was the basis of the first hydraulic fracturing experiment, conducted in 1947 at the Hugoton gas field in Grant County of southwestern Kansas by Stanolind. For the well treatment, 1,000 US gallons (3,800 L; 830 imp gal) of gelled gasoline (essentially napalm) and sand from the Arkansas River was injected into the gas-producing limestone formation at 2,400 feet (730 m). The experiment was not very successful as the deliverability of the well did not change appreciably. The process was further described by J.B. Clark of Stanolind in his paper published in 1948. A patent on this process was issued in 1949 and an exclusive license was granted to the Halliburton Oil Well Cementing Company. On 17 March 1949, Halliburton performed the first two commercial hydraulic fracturing treatments in Stephens County, Oklahoma, and Archer County, Texas. Since then, hydraulic fracturing has been used to stimulate approximately one million oil and gas wells in various geologic regimes with good success.

In contrast with large-scale hydraulic fracturing used in low-permeability formations, small hydraulic fracturing treatments are commonly used in high-permeability formations to remedy "skin damage", a low-permeability zone that sometimes forms at the rock-borehole interface. In such cases the fracturing may extend only a few feet from the borehole.

In the Soviet Union, the first hydraulic proppant fracturing was carried out in 1952. Other countries in Europe and Northern Africa subsequently employed hydraulic fracturing techniques including Norway, Poland, Czechoslovakia (before 1989), Yugoslavia (before 1991), Hungary, Austria, France, Italy, Bulgaria, Romania, Turkey, Tunisia, and Algeria.

Massive fracturing

Well head where fluids are injected into the ground
Well head after all the hydraulic fracturing equipment has been taken off location

Massive hydraulic fracturing (also known as high-volume hydraulic fracturing) is a technique first applied by Pan American Petroleum in Stephens County, Oklahoma, US in 1968. The definition of massive hydraulic fracturing varies, but generally refers to treatments injecting over 150 short tons, or approximately 300,000 pounds (136 metric tonnes), of proppant.

American geologists gradually became aware that there were huge volumes of gas-saturated sandstones with permeability too low (generally less than 0.1 millidarcy) to recover the gas economically. Starting in 1973, massive hydraulic fracturing was used in thousands of gas wells in the San Juan Basin, Denver Basin, the Piceance Basin, and the Green River Basin, and in other hard rock formations of the western US. Other tight sandstone wells in the US made economically viable by massive hydraulic fracturing were in the Clinton-Medina Sandstone (Ohio, Pennsylvania, and New York), and Cotton Valley Sandstone (Texas and Louisiana).

Massive hydraulic fracturing quickly spread in the late 1970s to western Canada, Rotliegend and Carboniferous gas-bearing sandstones in Germany, Netherlands (onshore and offshore gas fields), and the United Kingdom in the North Sea.

Horizontal oil or gas wells were unusual until the late 1980s. Then, operators in Texas began completing thousands of oil wells by drilling horizontally in the Austin Chalk, and giving massive slickwater hydraulic fracturing treatments to the wellbores. Horizontal wells proved much more effective than vertical wells in producing oil from tight chalk; sedimentary beds are usually nearly horizontal, so horizontal wells have much larger contact areas with the target formation.

Hydraulic fracturing operations have grown exponentially since the mid-1990s, when technologic advances and increases in the price of natural gas made this technique economically viable.

Shales

Hydraulic fracturing of shales goes back at least to 1965, when some operators in the Big Sandy gas field of eastern Kentucky and southern West Virginia started hydraulically fracturing the Ohio Shale and Cleveland Shale, using relatively small fracs. The frac jobs generally increased production, especially from lower-yielding wells.

In 1976, the United States government started the Eastern Gas Shales Project, which included numerous public-private hydraulic fracturing demonstration projects. During the same period, the Gas Research Institute, a gas industry research consortium, received approval for research and funding from the Federal Energy Regulatory Commission.

In 1997, Nick Steinsberger, an engineer of Mitchell Energy (now part of Devon Energy), applied the slickwater fracturing technique, using more water and higher pump pressure than previous fracturing techniques, which was used in East Texas in the Barnett Shale of north Texas. In 1998, the new technique proved to be successful when the first 90 days gas production from the well called S.H. Griffin No. 3 exceeded production of any of the company's previous wells. This new completion technique made gas extraction widely economical in the Barnett Shale, and was later applied to other shales, including the Eagle Ford and Bakken Shale. George P. Mitchell has been called the "father of fracking" because of his role in applying it in shales. The first horizontal well in the Barnett Shale was drilled in 1991, but was not widely done in the Barnett until it was demonstrated that gas could be economically extracted from vertical wells in the Barnett.

As of 2013, massive hydraulic fracturing is being applied on a commercial scale to shales in the United States, Canada, and China. Several additional countries are planning to use hydraulic fracturing.

Process

According to the United States Environmental Protection Agency (EPA), hydraulic fracturing is a process to stimulate a natural gas, oil, or geothermal well to maximize extraction. The EPA defines the broader process to include acquisition of source water, well construction, well stimulation, and waste disposal.

Method

A hydraulic fracture is formed by pumping fracturing fluid into a wellbore at a rate sufficient to increase pressure at the target depth (determined by the location of the well casing perforations), to exceed that of the fracture gradient (pressure gradient) of the rock. The fracture gradient is defined as pressure increase per unit of depth relative to density, and is usually measured in pounds per square inch, per square foot, or bars. The rock cracks, and the fracture fluid permeates the rock extending the crack further, and further, and so on. Fractures are localized as pressure drops off with the rate of frictional loss, which is relative to the distance from the well. Operators typically try to maintain "fracture width", or slow its decline following treatment, by introducing a proppant into the injected fluid – a material such as grains of sand, ceramic, or other particulate, thus preventing the fractures from closing when injection is stopped and pressure removed. Consideration of proppant strength and prevention of proppant failure becomes more important at greater depths where pressure and stresses on fractures are higher. The propped fracture is permeable enough to allow the flow of gas, oil, salt water and hydraulic fracturing fluids to the well.

During the process, fracturing fluid leakoff (loss of fracturing fluid from the fracture channel into the surrounding permeable rock) occurs. If not controlled, it can exceed 70% of the injected volume. This may result in formation matrix damage, adverse formation fluid interaction, and altered fracture geometry, thereby decreasing efficiency.

The location of one or more fractures along the length of the borehole is strictly controlled by various methods that create or seal holes in the side of the wellbore. Hydraulic fracturing is performed in cased wellbores, and the zones to be fractured are accessed by perforating the casing at those locations.

Hydraulic-fracturing equipment used in oil and natural gas fields usually consists of a slurry blender, one or more high-pressure, high-volume fracturing pumps (typically powerful triplex or quintuplex pumps) and a monitoring unit. Associated equipment includes fracturing tanks, one or more units for storage and handling of proppant, high-pressure treating iron, a chemical additive unit (used to accurately monitor chemical addition), low-pressure flexible hoses, and many gauges and meters for flow rate, fluid density, and treating pressure. Chemical additives are typically 0.5% of the total fluid volume. Fracturing equipment operates over a range of pressures and injection rates, and can reach up to 100 megapascals (15,000 psi) and 265 litres per second (9.4 cu ft/s) (100 barrels per minute).

Well types

A distinction can be made between conventional, low-volume hydraulic fracturing, used to stimulate high-permeability reservoirs for a single well, and unconventional, high-volume hydraulic fracturing, used in the completion of tight gas and shale gas wells. High-volume hydraulic fracturing usually requires higher pressures than low-volume fracturing; the higher pressures are needed to push out larger volumes of fluid and proppant that extend farther from the borehole.

Horizontal drilling involves wellbores with a terminal drillhole completed as a "lateral" that extends parallel with the rock layer containing the substance to be extracted. For example, laterals extend 1,500 to 5,000 feet (460 to 1,520 m) in the Barnett Shale basin in Texas, and up to 10,000 feet (3,000 m) in the Bakken formation in North Dakota. In contrast, a vertical well only accesses the thickness of the rock layer, typically 50–300 feet (15–91 m). Horizontal drilling reduces surface disruptions as fewer wells are required to access the same volume of rock.

Drilling often plugs up the pore spaces at the wellbore wall, reducing permeability at and near the wellbore. This reduces flow into the borehole from the surrounding rock formation, and partially seals off the borehole from the surrounding rock. Low-volume hydraulic fracturing can be used to restore permeability.

Fracturing fluids

Water tanks preparing for hydraulic fracturing

The main purposes of fracturing fluid are to extend fractures, add lubrication, change gel strength, and to carry proppant into the formation. There are two methods of transporting proppant in the fluid – high-rate and high-viscosity. High-viscosity fracturing tends to cause large dominant fractures, while high-rate (slickwater) fracturing causes small spread-out micro-fractures.

Water-soluble gelling agents (such as guar gum) increase viscosity and efficiently deliver proppant into the formation.

Example of high pressure manifold combining pump flows before injection into well

Fluid is typically a slurry of water, proppant, and chemical additives. Additionally, gels, foams, and compressed gases, including nitrogen, carbon dioxide and air can be injected. Typically, 90% of the fluid is water and 9.5% is sand with chemical additives accounting to about 0.5%. However, fracturing fluids have been developed using liquefied petroleum gas (LPG) and propane. This process is called waterless fracturing.

When propane is used it is turned into vapor by the high pressure and high temperature. The propane vapor and natural gas both return to the surface and can be collected, making it easier to reuse and/or resale. None of the chemicals used will return to the surface. Only the propane used will return from what was used in the process.

The proppant is a granular material that prevents the created fractures from closing after the fracturing treatment. Types of proppant include silica sand, resin-coated sand, bauxite, and man-made ceramics. The choice of proppant depends on the type of permeability or grain strength needed. In some formations, where the pressure is great enough to crush grains of natural silica sand, higher-strength proppants such as bauxite or ceramics may be used. The most commonly used proppant is silica sand, though proppants of uniform size and shape, such as a ceramic proppant, are believed to be more effective.

USGS map of water use from hydraulic fracturing between 2011 and 2014. One cubic meter of water is 264.172 gallons.

The fracturing fluid varies depending on fracturing type desired, and the conditions of specific wells being fractured, and water characteristics. The fluid can be gel, foam, or slickwater-based. Fluid choices are tradeoffs: more viscous fluids, such as gels, are better at keeping proppant in suspension; while less-viscous and lower-friction fluids, such as slickwater, allow fluid to be pumped at higher rates, to create fractures farther out from the wellbore. Important material properties of the fluid include viscosity, pH, various rheological factors, and others.

Water is mixed with sand and chemicals to create hydraulic fracturing fluid. Approximately 40,000 gallons of chemicals are used per fracturing. A typical fracture treatment uses between 3 and 12 additive chemicals. Although there may be unconventional fracturing fluids, typical chemical additives can include one or more of the following:

The most common chemical used for hydraulic fracturing in the United States in 2005–2009 was methanol, while some other most widely used chemicals were isopropyl alcohol, 2-butoxyethanol, and ethylene glycol.

Typical fluid types are:

For slickwater fluids the use of sweeps is common. Sweeps are temporary reductions in the proppant concentration, which help ensure that the well is not overwhelmed with proppant. As the fracturing process proceeds, viscosity-reducing agents such as oxidizers and enzyme breakers are sometimes added to the fracturing fluid to deactivate the gelling agents and encourage flowback. Such oxidizers react with and break down the gel, reducing the fluid's viscosity and ensuring that no proppant is pulled from the formation. An enzyme acts as a catalyst for breaking down the gel. Sometimes pH modifiers are used to break down the crosslink at the end of a hydraulic fracturing job, since many require a pH buffer system to stay viscous. At the end of the job, the well is commonly flushed with water under pressure (sometimes blended with a friction reducing chemical.) Some (but not all) injected fluid is recovered. This fluid is managed by several methods, including underground injection control, treatment, discharge, recycling, and temporary storage in pits or containers. New technology is continually developing to better handle waste water and improve re-usability.

Fracture monitoring

Measurements of the pressure and rate during the growth of a hydraulic fracture, with knowledge of fluid properties and proppant being injected into the well, provides the most common and simplest method of monitoring a hydraulic fracture treatment. This data along with knowledge of the underground geology can be used to model information such as length, width and conductivity of a propped fracture.

Radionuclide monitoring

Injection of radioactive tracers along with the fracturing fluid is sometimes used to determine the injection profile and location of created fractures. Radiotracers are selected to have the readily detectable radiation, appropriate chemical properties, and a half life and toxicity level that will minimize initial and residual contamination. Radioactive isotopes chemically bonded to glass (sand) and/or resin beads may also be injected to track fractures. For example, plastic pellets coated with 10 GBq of Ag-110mm may be added to the proppant, or sand may be labelled with Ir-192, so that the proppant's progress can be monitored. Radiotracers such as Tc-99m and I-131 are also used to measure flow rates. The Nuclear Regulatory Commission publishes guidelines which list a wide range of radioactive materials in solid, liquid and gaseous forms that may be used as tracers and limit the amount that may be used per injection and per well of each radionuclide.

A new technique in well-monitoring involves fiber-optic cables outside the casing. Using the fiber optics, temperatures can be measured every foot along the well – even while the wells are being fracked and pumped. By monitoring the temperature of the well, engineers can determine how much hydraulic fracturing fluid different parts of the well use as well as how much natural gas or oil they collect, during hydraulic fracturing operation and when the well is producing.

Microseismic monitoring

For more advanced applications, microseismic monitoring is sometimes used to estimate the size and orientation of induced fractures. Microseismic activity is measured by placing an array of geophones in a nearby wellbore. By mapping the location of any small seismic events associated with the growing fracture, the approximate geometry of the fracture is inferred. Tiltmeter arrays deployed on the surface or down a well provide another technology for monitoring strain.

Microseismic mapping is very similar geophysically to seismology. In earthquake seismology, seismometers scattered on or near the surface of the earth record S-waves and P-waves that are released during an earthquake event. This allows for motion along the fault plane to be estimated and its location in the Earth's subsurface mapped. Hydraulic fracturing, an increase in formation stress proportional to the net fracturing pressure, as well as an increase in pore pressure due to leakoff. Tensile stresses are generated ahead of the fracture's tip, generating large amounts of shear stress. The increases in pore water pressure and in formation stress combine and affect weaknesses near the hydraulic fracture, like natural fractures, joints, and bedding planes.

Different methods have different location errors and advantages. Accuracy of microseismic event mapping is dependent on the signal-to-noise ratio and the distribution of sensors. Accuracy of events located by seismic inversion is improved by sensors placed in multiple azimuths from the monitored borehole. In a downhole array location, accuracy of events is improved by being close to the monitored borehole (high signal-to-noise ratio).

Monitoring of microseismic events induced by reservoir stimulation has become a key aspect in evaluation of hydraulic fractures, and their optimization. The main goal of hydraulic fracture monitoring is to completely characterize the induced fracture structure, and distribution of conductivity within a formation. Geomechanical analysis, such as understanding a formations material properties, in-situ conditions, and geometries, helps monitoring by providing a better definition of the environment in which the fracture network propagates. The next task is to know the location of proppant within the fracture and the distribution of fracture conductivity. This can be monitored using multiple types of techniques to finally develop a reservoir model than accurately predicts well performance.

Horizontal completions

Since the early 2000s, advances in drilling and completion technology have made horizontal wellbores much more economical. Horizontal wellbores allow far greater exposure to a formation than conventional vertical wellbores. This is particularly useful in shale formations which do not have sufficient permeability to produce economically with a vertical well. Such wells, when drilled onshore, are now usually hydraulically fractured in a number of stages, especially in North America. The type of wellbore completion is used to determine how many times a formation is fractured, and at what locations along the horizontal section.

In North America, shale reservoirs such as the Bakken, Barnett, Montney, Haynesville, Marcellus, and most recently the Eagle Ford, Niobrara and Utica shales are drilled horizontally through the producing intervals, completed and fractured. The method by which the fractures are placed along the wellbore is most commonly achieved by one of two methods, known as "plug and perf" and "sliding sleeve".

The wellbore for a plug-and-perf job is generally composed of standard steel casing, cemented or uncemented, set in the drilled hole. Once the drilling rig has been removed, a wireline truck is used to perforate near the bottom of the well, and then fracturing fluid is pumped. Then the wireline truck sets a plug in the well to temporarily seal off that section so the next section of the wellbore can be treated. Another stage is pumped, and the process is repeated along the horizontal length of the wellbore.

The wellbore for the sliding sleeve technique is different in that the sliding sleeves are included at set spacings in the steel casing at the time it is set in place. The sliding sleeves are usually all closed at this time. When the well is due to be fractured, the bottom sliding sleeve is opened using one of several activation techniques and the first stage gets pumped. Once finished, the next sleeve is opened, concurrently isolating the previous stage, and the process repeats. For the sliding sleeve method, wireline is usually not required.

Sleeves

These completion techniques may allow for more than 30 stages to be pumped into the horizontal section of a single well if required, which is far more than would typically be pumped into a vertical well that had far fewer feet of producing zone exposed.

Uses

Hydraulic fracturing is used to increase the rate at which substances such as petroleum or natural gas can be recovered from subterranean natural reservoirs. Reservoirs are typically porous sandstones, limestones or dolomite rocks, but also include "unconventional reservoirs" such as shale rock or coal beds. Hydraulic fracturing enables the extraction of natural gas and oil from rock formations deep below the earth's surface (generally 2,000–6,000 m (5,000–20,000 ft)), which is greatly below typical groundwater reservoir levels. At such depth, there may be insufficient permeability or reservoir pressure to allow natural gas and oil to flow from the rock into the wellbore at high economic return. Thus, creating conductive fractures in the rock is instrumental in extraction from naturally impermeable shale reservoirs. Permeability is measured in the microdarcy to nanodarcy range. Fractures are a conductive path connecting a larger volume of reservoir to the well. So-called "super fracking," creates cracks deeper in the rock formation to release more oil and gas, and increases efficiency. The yield for typical shale bores generally falls off after the first year or two, but the peak producing life of a well can be extended to several decades.

Non-oil/gas uses

While the main industrial use of hydraulic fracturing is in stimulating production from oil and gas wells, hydraulic fracturing is also applied:

Since the late 1970s, hydraulic fracturing has been used, in some cases, to increase the yield of drinking water from wells in a number of countries, including the United States, Australia, and South Africa.

Economic effects

Production costs for unconventional oil and gas continue to outweigh profits

Hydraulic fracturing has been seen as one of the key methods of extracting unconventional oil and unconventional gas resources. According to the International Energy Agency, the remaining technically recoverable resources of shale gas are estimated to amount to 208 trillion cubic metres (7,300 trillion cubic feet), tight gas to 76 trillion cubic metres (2,700 trillion cubic feet), and coalbed methane to 47 trillion cubic metres (1,700 trillion cubic feet). As a rule, formations of these resources have lower permeability than conventional gas formations. Therefore, depending on the geological characteristics of the formation, specific technologies such as hydraulic fracturing are required. Although there are also other methods to extract these resources, such as conventional drilling or horizontal drilling, hydraulic fracturing is one of the key methods making their extraction economically viable. The multi-stage fracturing technique has facilitated the development of shale gas and light tight oil production in the United States and is believed to do so in the other countries with unconventional hydrocarbon resources.

A large majority of studies indicate that hydraulic fracturing in the United States has had a strong positive economic benefit so far. The Brookings Institution estimates that the benefits of Shale Gas alone has led to a net economic benefit of $48 billion per year. Most of this benefit is within the consumer and industrial sectors due to the significantly reduced prices for natural gas. Other studies have suggested that the economic benefits are outweighed by the externalities and that the levelized cost of electricity (LCOE) from less carbon and water intensive sources is lower.

The primary benefit of hydraulic fracturing is to offset imports of natural gas and oil, where the cost paid to producers otherwise exits the domestic economy. However, shale oil and gas is highly subsidised in the US, and has not yet covered production costs – meaning that the cost of hydraulic fracturing is paid for in income taxes, and in many cases is up to double the cost paid at the pump.

Research suggests that hydraulic fracturing wells have an adverse effect on agricultural productivity in the vicinity of the wells. One paper found "that productivity of an irrigated crop decreases by 5.7% when a well is drilled during the agriculturally active months within 11–20 km radius of a producing township. This effect becomes smaller and weaker as the distance between township and wells increases." The findings imply that the introduction of hydraulic fracturing wells to Alberta cost the province $14.8 million in 2014 due to the decline in the crop productivity.

The Energy Information Administration of the US Department of Energy estimates that 45% of US gas supply will come from shale gas by 2035 (with the vast majority of this replacing conventional gas, which has a lower greenhouse-gas footprint).

Public debate

Poster against hydraulic fracturing in Vitoria-Gasteiz (Spain, 2012)
Placard against hydraulic fracturing at Extinction Rebellion (2018)

Politics and public policy

Popular movement and civil society organizations

An anti-fracking movement has emerged both internationally with involvement of international environmental organizations and nations such as France and locally in affected areas such as Balcombe in Sussex where the Balcombe drilling protest was in progress during mid-2013. The considerable opposition against hydraulic fracturing activities in local townships in the United States has led companies to adopt a variety of public relations measures to reassure the public, including the employment of former military personnel with training in psychological warfare operations. According to Matt Pitzarella, the communications director at Range Resources, employees trained in the Middle East have been valuable to Range Resources in Pennsylvania, when dealing with emotionally charged township meetings and advising townships on zoning and local ordinances dealing with hydraulic fracturing.

There have been many protests directed at hydraulic fracturing. For example, ten people were arrested in 2013 during an anti-fracking protest near New Matamoras, Ohio, after they illegally entered a development zone and latched themselves to drilling equipment. In northwest Pennsylvania, there was a drive-by shooting at a well site, in which someone shot two rounds of a small-caliber rifle in the direction of a drilling rig. In Washington County, Pennsylvania, a contractor working on a gas pipeline found a pipe bomb that had been placed where a pipeline was to be constructed, which local authorities said would have caused a "catastrophe" had they not discovered and detonated it.

U.S. government and Corporate lobbying

The United States Department of State established the Global Shale Gas Initiative to persuade governments around the world to give concessions to the major oil and gas companies to set up fracking operations. A document United States diplomatic cables leak published by WikiLeaks show that, as part of this project, U.S. officials convened conferences for foreign government officials that featured presentations by major oil and gas company representatives and by public relations professionals with expertise on how to assuage populations of target countries whose citizens were often quite hostile to fracking on their lands. The US government project succeeded as many countries on several continents acceded to the idea of granting concessions for fracking; Poland, for example, agreed to permit fracking by the major oil and gas corporations on nearly a third of its territory. The US Export-Import Bank, an agency of the US government, provided $4.7 billion in financing for fracking operations set up since 2010 in Queensland, Australia.

Alleged Russian state advocacy

In 2014 a number of European officials suggested that several major European protests against hydraulic fracturing (with mixed success in Lithuania and Ukraine) may be partially sponsored by Gazprom, Russia's state-controlled gas company. The New York Times suggested that Russia saw its natural gas exports to Europe as a key element of its geopolitical influence, and that this market would diminish if hydraulic fracturing is adopted in Eastern Europe, as it opens up significant shale gas reserves in the region. Russian officials have on numerous occasions made public statements to the effect that hydraulic fracturing "poses a huge environmental problem".

Current fracking operations

Hydraulic fracturing is currently taking place in the United States in Arkansas, California, Colorado, Louisiana, North Dakota, Oklahoma, Pennsylvania, Texas, Virginia, West Virginia, and Wyoming. Other states, such as Alabama, Indiana, Michigan, Mississippi, New Jersey, New York, and Ohio, are either considering or preparing for drilling using this method. Maryland and Vermont have permanently banned hydraulic fracturing, and New York and North Carolina have instituted temporary bans. New Jersey currently has a bill before its legislature to extend a 2012 moratorium on hydraulic fracturing that recently expired. Although a hydraulic fracturing moratorium was recently lifted in the United Kingdom, the government is proceeding cautiously because of concerns about earthquakes and the environmental effect of drilling. Hydraulic fracturing is currently banned in France and Bulgaria.

Documentary films

Josh Fox's 2010 Academy Award nominated film Gasland became a center of opposition to hydraulic fracturing of shale. The movie presented problems with groundwater contamination near well sites in Pennsylvania, Wyoming, and Colorado. Energy in Depth, an oil and gas industry lobbying group, called the film's facts into question. In response, a rebuttal of Energy in Depth's claims of inaccuracy was posted on Gasland's website. The Director of the Colorado Oil and Gas Conservation Commission (COGCC) offered to be interviewed as part of the film if he could review what was included from the interview in the final film but Fox declined the offer. Exxon Mobil, Chevron Corporation and ConocoPhillips aired advertisements during 2011 and 2012 that claimed to describe the economic and environmental benefits of natural gas and argue that hydraulic fracturing was safe.

The 2012 film Promised Land, starring Matt Damon, takes on hydraulic fracturing. The gas industry countered the film's criticisms of hydraulic fracturing with flyers, and Twitter and Facebook posts.

In January 2013, Northern Irish journalist and filmmaker Phelim McAleer released a crowdfunded documentary called FrackNation as a response to the statements made by Fox in Gasland, claiming it "tells the truth about fracking for natural gas". FrackNation premiered on Mark Cuban's AXS TV. The premiere corresponded with the release of Promised Land.

In April 2013, Josh Fox released Gasland 2, his "international odyssey uncovering a trail of secrets, lies and contamination related to hydraulic fracking". It challenges the gas industry's portrayal of natural gas as a clean and safe alternative to oil as a myth, and that hydraulically fractured wells inevitably leak over time, contaminating water and air, hurting families, and endangering the earth's climate with the potent greenhouse gas methane.

In 2014, Scott Cannon of Video Innovations released the documentary The Ethics of Fracking. The film covers the politics, spiritual, scientific, medical and professional points of view on hydraulic fracturing. It also digs into the way the gas industry portrays hydraulic fracturing in their advertising.

In 2015, the Canadian documentary film Fractured Land had its world premiere at the Hot Docs Canadian International Documentary Festival.

Research issues

Typically the funding source of the research studies is a focal point of controversy. Concerns have been raised about research funded by foundations and corporations, or by environmental groups, which can at times lead to at least the appearance of unreliable studies. Several organizations, researchers, and media outlets have reported difficulty in conducting and reporting the results of studies on hydraulic fracturing due to industry and governmental pressure, and expressed concern over possible censoring of environmental reports. Some have argued there is a need for more research into the environmental and health effects of the technique.

Health risks

Anti-fracking banner at the Clean Energy March (Philadelphia, 2016)

There is concern over the possible adverse public health implications of hydraulic fracturing activity. A 2013 review on shale gas production in the United States stated, "with increasing numbers of drilling sites, more people are at risk from accidents and exposure to harmful substances used at fractured wells." A 2011 hazard assessment recommended full disclosure of chemicals used for hydraulic fracturing and drilling as many have immediate health effects, and many may have long-term health effects.

In June 2014 Public Health England published a review of the potential public health impacts of exposures to chemical and radioactive pollutants as a result of shale gas extraction in the UK, based on the examination of literature and data from countries where hydraulic fracturing already occurs. The executive summary of the report stated: "An assessment of the currently available evidence indicates that the potential risks to public health from exposure to the emissions associated with shale gas extraction will be low if the operations are properly run and regulated. Most evidence suggests that contamination of groundwater, if it occurs, is most likely to be caused by leakage through the vertical borehole. Contamination of groundwater from the underground hydraulic fracturing process itself (i.e. the fracturing of the shale) is unlikely. However, surface spills of hydraulic fracturing fluids or wastewater may affect groundwater, and emissions to air also have the potential to impact on health. Where potential risks have been identified in the literature, the reported problems are typically a result of operational failure and a poor regulatory environment."

A 2012 report prepared for the European Union Directorate-General for the Environment identified potential risks to humans from air pollution and ground water contamination posed by hydraulic fracturing. This led to a series of recommendations in 2014 to mitigate these concerns. A 2012 guidance for pediatric nurses in the US said that hydraulic fracturing had a potential negative impact on public health and that pediatric nurses should be prepared to gather information on such topics so as to advocate for improved community health.

A 2017 study in The American Economic Review found that "additional well pads drilled within 1 kilometer of a community water system intake increases shale gas-related contaminants in drinking water."

A 2022 study conduced by Harvard T.H. Chan School of Public Health and published in Nature Energy found that elderly people living near or downwind of unconventional oil and gas development (UOGD) -- which involves extraction methods including fracking—are at greater risk of experiencing early death compared with elderly persons who don't live near such operations.

Statistics collected by the U.S. Department of Labor and analyzed by the U.S. Centers for Disease Control and Prevention show a correlation between drilling activity and the number of occupational injuries related to drilling and motor vehicle accidents, explosions, falls, and fires. Extraction workers are also at risk for developing pulmonary diseases, including lung cancer and silicosis (the latter because of exposure to silica dust generated from rock drilling and the handling of sand). The U.S. National Institute for Occupational Safety and Health (NIOSH) identified exposure to airborne silica as a health hazard to workers conducting some hydraulic fracturing operations. NIOSH and OSHA issued a joint hazard alert on this topic in June 2012.

Additionally, the extraction workforce is at increased risk for radiation exposure. Fracking activities often require drilling into rock that contains naturally occurring radioactive material (NORM), such as radon, thorium, and uranium.

Another report done by the Canadian Medical Journal reported that after researching they identified 55 factors that may cause cancer, including 20 that have been shown to increase the risk of leukemia and lymphoma. The Yale Public Health analysis warns that millions of people living within a mile of fracking wells may have been exposed to these chemicals.

Environmental effects

Environmental Effects of Hydraulic Fracturing
Schematic depiction of hydraulic fracturing for shale gas
Process typeMechanical
Industrial sector(s)Mining
Main technologies or sub-processesFluid pressure
Product(s)Natural gas, petroleum
InventorFloyd Farris, Joseph B. Clark (Stanolind Oil and Gas Corporation)
Year of invention1947
Clean Energy March in Philadelphia
September 2019 climate strike in Alice Springs, Australia

The potential environmental effects of hydraulic fracturing include air emissions and climate change, high water consumption, groundwater contamination, land use, risk of earthquakes, noise pollution, and various health effects on humans. Air emissions are primarily methane that escapes from wells, along with industrial emissions from equipment used in the extraction process. Modern UK and EU regulation requires zero emissions of methane, a potent greenhouse gas. Escape of methane is a bigger problem in older wells than in ones built under more recent EU legislation.

In December 2016 the United States Environmental Protection Agency (EPA) issued the "Hydraulic Fracturing for Oil and Gas: Impacts from the Hydraulic Fracturing Water Cycle on Drinking Water Resources in the United States (Final Report)." The EPA found scientific evidence that hydraulic fracturing activities can impact drinking water resources. A few of the main reasons why drinking water can be contaminated according to the EPA are:

  • Water removal to be used for fracking in times or areas of low water availability
  • Spills while handling fracking fluids and chemicals that result in large volumes or high concentrations of chemicals reaching groundwater resources
  • Injection of fracking fluids into wells when mishandling machinery, allowing gases or liquids to move to groundwater resources
  • Injection of fracking fluids directly into groundwater resources
  • Leak of defective hydraulic fracturing wastewater to surface water
  • Disposal or storage of fracking wastewater in unlined pits resulting in contamination of groundwater resources.

Hydraulic fracturing uses between 1.2 and 3.5 million US gallons (4,500 and 13,200 m3) of water per well, with large projects using up to 5 million US gallons (19,000 m3). Additional water is used when wells are refractured. An average well requires 3 to 8 million US gallons (11,000 to 30,000 m3) of water over its lifetime. According to the Oxford Institute for Energy Studies, greater volumes of fracturing fluids are required in Europe, where the shale depths average 1.5 times greater than in the U.S. Surface water may be contaminated through spillage and improperly built and maintained waste pits, and ground water can be contaminated if the fluid is able to escape the formation being fractured (through, for example, abandoned wells, fractures, and faults) or by produced water (the returning fluids, which also contain dissolved constituents such as minerals and brine waters). The possibility of groundwater contamination from brine and fracturing fluid leakage through old abandoned wells is low. Produced water is managed by underground injection, municipal and commercial wastewater treatment and discharge, self-contained systems at well sites or fields, and recycling to fracture future wells. Typically less than half of the produced water used to fracture the formation is recovered.

In the United States there is over 12 million acres that are being used for fossil fuels. About 3.6 hectares (8.9 acres) of land is needed per each drill pad for surface installations. This is equivalent of six Yellowstone National Parks. Well pad and supporting structure construction significantly fragments landscapes which likely has negative effects on wildlife. These sites need to be remediated after wells are exhausted. Research indicates that effects on ecosystem services costs (i.e., those processes that the natural world provides to humanity) has reached over $250 million per year in the U.S. Each well pad (in average 10 wells per pad) needs during preparatory and hydraulic fracturing process about 800 to 2,500 days of noisy activity, which affect both residents and local wildlife. In addition, noise is created by continuous truck traffic (sand, etc.) needed in hydraulic fracturing. Research is underway to determine if human health has been affected by air and water pollution, and rigorous following of safety procedures and regulation is required to avoid harm and to manage the risk of accidents that could cause harm.

In July 2013, the US Federal Railroad Administration listed oil contamination by hydraulic fracturing chemicals as "a possible cause" of corrosion in oil tank cars.

Hydraulic fracturing has been sometimes linked to induced seismicity or earthquakes. The magnitude of these events is usually too small to be detected at the surface, although tremors attributed to fluid injection into disposal wells have been large enough to have often been felt by people, and to have caused property damage and possibly injuries. A U.S. Geological Survey reported that up to 7.9 million people in several states have a similar earthquake risk to that of California, with hydraulic fracturing and similar practices being a prime contributing factor.

Microseismic events are often used to map the horizontal and vertical extent of the fracturing. A better understanding of the geology of the area being fracked and used for injection wells can be helpful in mitigating the potential for significant seismic events.

People obtain drinking water from either surface water, which includes rivers and reservoirs, or groundwater aquifers, accessed by public or private wells. There are already a host of documented instances in which nearby groundwater has been contaminated by fracking activities, requiring residents with private wells to obtain outside sources of water for drinking and everyday use.

Per- and polyfluoroalkyl substances also known as "PFAS" or "forever chemicals" have been linked to cancer and birth defects. The chemicals used in fracking stay in the environment. Once there those chemicals will eventually break down into PFAS. These chemicals can escape from drilling sites and into the groundwater. PFAS are able to leak into underground wells that store million gallons of wastewater.

Despite these health concerns and efforts to institute a moratorium on fracking until its environmental and health effects are better understood, the United States continues to rely heavily on fossil fuel energy. In 2017, 37% of annual U.S. energy consumption is derived from petroleum, 29% from natural gas, 14% from coal, and 9% from nuclear sources, with only 11% supplied by renewable energy, such as wind and solar power.

Regulations

Countries using or considering use of hydraulic fracturing have implemented different regulations, including developing federal and regional legislation, and local zoning limitations. In 2011, after public pressure France became the first nation to ban hydraulic fracturing, based on the precautionary principle as well as the principle of preventive and corrective action of environmental hazards. The ban was upheld by an October 2013 ruling of the Constitutional Council. Some other countries such as Scotland have placed a temporary moratorium on the practice due to public health concerns and strong public opposition. Countries like England and South Africa have lifted their bans, choosing to focus on regulation instead of outright prohibition. Germany has announced draft regulations that would allow using hydraulic fracturing for the exploitation of shale gas deposits with the exception of wetland areas. In China, regulation on shale gas still faces hurdles, as it has complex interrelations with other regulatory regimes, especially trade. Many states in Australia have either permanently or temporarily banned fracturing for hydrocarbons. In 2019, hydraulic fracturing was banned in UK.

The European Union has adopted a recommendation for minimum principles for using high-volume hydraulic fracturing. Its regulatory regime requires full disclosure of all additives. In the United States, the Ground Water Protection Council launched FracFocus.org, an online voluntary disclosure database for hydraulic fracturing fluids funded by oil and gas trade groups and the U.S. Department of Energy. Hydraulic fracturing is excluded from the Safe Drinking Water Act's underground injection control's regulation, except when diesel fuel is used. The EPA assures surveillance of the issuance of drilling permits when diesel fuel is employed.

In 2012, Vermont became the first state in the United States to ban hydraulic fracturing. On 17 December 2014, New York became the second state to issue a complete ban on any hydraulic fracturing due to potential risks to human health and the environment.

Oil well

From Wikipedia, the free encyclopedia
https://en.wikipedia.org/wiki/Oil_well
The pumpjack, such as this one located south of Midland, is a common sight in West Texas

An oil well is a drillhole boring in Earth that is designed to bring petroleum oil hydrocarbons to the surface. Usually some natural gas is released as associated petroleum gas along with the oil. A well that is designed to produce only gas may be termed a gas well. Wells are created by drilling down into an oil or gas reserve that is then mounted with an extraction device such as a pumpjack which allows extraction from the reserve. Creating the wells can be an expensive process, costing at least hundreds of thousands of dollars, and costing much more when in hard to reach areas, e.g., when creating offshore oil platforms. The process of modern drilling for wells first started in the 19th century, but was made more efficient with advances to oil drilling rigs during the 20th century.

Wells are frequently sold or exchanged between different oil and gas companies as an asset – in large part because during falls in price of oil and gas, a well may be unproductive, but if prices rise, even low production wells may be economically valuable. Moreover, new methods, such as hydraulic fracturing (a process of injecting gas or liquid to force more oil or natural gas production) have made some wells viable. However, peak oil and climate policy surrounding fossil fuels has made fewer of these wells and costly techniques viable.

However, the large number of neglected or poorly maintained wellheads is a large environmental issue: they may leak methane emissions or other toxic emissions into local air, water or soil systems. This pollution often becomes worse when wells are abandoned or orphaned – where wells no longer are economically viable, and no longer are maintained by a company. A 2020 estimate by Reuters suggested that there were at least 29 million abandoned wells internationally, creating a significant source of greenhouse gas emissions causing climate change.

History

Early oil field exploitation in Pennsylvania, around 1862

The ancient records of China and Japan are said to contain many allusions to the use of natural gas for lighting and heating. Petroleum was known as burning water in Japan in the 7th century.

According to Kasem Ajram, petroleum was distilled by the Persian alchemist Muhammad ibn Zakarīya Rāzi (Rhazes) in the 9th century, producing chemicals such as kerosene in the alembic (al-ambiq), and which was mainly used for kerosene lamps. Arab and Persian chemists also distilled crude oil in order to produce flammable products for military purposes. Through Islamic Spain, distillation became available in Western Europe by the 12th century.

Some sources claim that from the 9th century, oil fields were exploited in the area around modern Baku, Azerbaijan, to produce naphtha for the petroleum industry. These places were described by Marco Polo in the 13th century, who described the output of those oil wells as hundreds of shiploads. When Marco Polo in 1264 visited Baku, on the shores of the Caspian Sea, he saw oil being collected from seeps. He wrote that "on the confines toward Geirgine there is a fountain from which oil springs in great abundance, in as much as a hundred shiploads might be taken from it at one time."

Galician oil wells
1904 oil well fire at Bibi-Heybat

In 1846, Baku (settlement Bibi-Heybat) the first ever well was drilled with percussion tools to a depth of 21 metres (69 ft) for oil exploration. In 1846–1848, the first modern oil wells were drilled on the Absheron Peninsula north-east of Baku, by Russian engineer Vasily Semyonov considering the ideas of Nikolay Voskoboynikov.

Ignacy Łukasiewicz, a Polish pharmacist and petroleum industry pioneer built one of the world's first modern oil wells in 1854 in Polish village Bóbrka, Krosno County who in 1856 built one of the world's first oil refineries.

In North America, the first commercial oil well entered operation in Oil Springs, Ontario in 1858, while the first offshore oil well was drilled in 1896 at the Summerland Oil Field on the California Coast.

The earliest oil wells in modern times were drilled percussively, by repeatedly raising and dropping a cable tool into the earth. In the 20th century, cable tools were largely replaced with rotary drilling, which could drill boreholes to much greater depths and in less time. The record-depth Kola Borehole used a mud motor while drilling to achieve a depth of over 12,000 metres (12 km; 39,000 ft; 7.5 mi).

Until the 1970s, most oil wells were vertical, although lithological and mechanical imperfections cause most wells to deviate at least slightly from true vertical (see deviation survey). However, modern directional drilling technologies allow for strongly deviated wells which can, given sufficient depth and with the proper tools, actually become horizontal. This is of great value as the reservoir rocks which contain hydrocarbons are usually horizontal or nearly horizontal; a horizontal wellbore placed in a production zone has more surface area in the production zone than a vertical well, resulting in a higher production rate. The use of deviated and horizontal drilling has also made it possible to reach reservoirs several kilometers or miles away from the drilling location (extended reach drilling), allowing for the production of hydrocarbons located below locations that are either difficult to place a drilling rig on, environmentally sensitive, or populated.

Life of a well

Planning

Before a well is drilled, a geologic target is identified by a geologist or geophysicist to meet the objectives of the well.

  • For a production well, the target is picked to optimize production from the well and manage reservoir drainage.
  • For an exploration or appraisal well, the target is chosen to confirm the existence of a viable hydrocarbon reservoir or to learn its extent.
  • For an injection well, the target is selected to locate the point of injection in a permeable zone, which may support disposing of water or gas and /or pushing hydrocarbons into nearby production wells.

The target (the end point of the well) will be matched with a surface location (the starting point of the well), and a trajectory between the two will be designed. There are many considerations to take into account when designing the trajectory such as the clearance to any nearby wells (anti-collision) or if this well will get in the way of future wells, trying to avoid faults if possible and certain formations may be easier/more difficult to drill at certain inclinations or azimuths.

When the well path is identified, a team of geoscientists and engineers will develop a set of presumed properties of the subsurface that will be drilled through to reach the target. These properties include pore pressure, fracture gradient, wellbore stability, porosity, permeability, lithology, faults, and clay content. This set of assumptions is used by a well engineering team to perform the casing design and completion design for the well, and then detailed planning, where, for example, the drill bits are selected, a BHA is designed, the drilling fluid is selected, and step-by-step procedures are written to provide instruction for executing the well in a safe and cost-efficient manner.

With the interplay with many of the elements in a well design and making a change to one will have a knock on effect on many other things, often trajectories and designs go through several iterations before a plan is finalised.

Drilling

An annotated schematic of an oil well during a drilling phase

The well is created by drilling a hole 12 cm to 1 meter (5 in to 40 in) in diameter into the earth with a drilling rig that rotates a drill string with a bit attached. After the hole is drilled, sections of steel pipe (casing), slightly smaller in diameter than the borehole, are placed in the hole. Cement may be placed between the outside of the casing and the borehole known as the annulus. The casing provides structural integrity to the newly drilled wellbore, in addition to isolating potentially dangerous high pressure zones from each other and from the surface.

With these zones safely isolated and the formation protected by the casing, the well can be drilled deeper (into potentially more-unstable and violent formations) with a smaller bit, and also cased with a smaller size casing. Modern wells often have two to five sets of subsequently smaller hole sizes drilled inside one another, each cemented with casing.

To drill the well
Well Casing
  • The drill bit, aided by the weight of the drill string above it, cuts into the rock. There are different types of drill bit; some cause the rock to disintegrate by compressive failure, while others shear slices off the rock as the bit turns.
  • Drilling fluid, a.k.a. "mud", is pumped down the inside of the drill pipe and exits at the drill bit. The principal components of drilling fluid are usually water and clay, but it also typically contains a complex mixture of fluids, solids and chemicals that must be carefully tailored to provide the correct physical and chemical characteristics required to safely drill the well. Particular functions of the drilling mud include cooling the bit, lifting rock cuttings to the surface, preventing destabilisation of the rock in the wellbore walls and overcoming the pressure of fluids inside the rock so that these fluids do not enter the wellbore. Some oil wells are drilled with air or foam as the drilling fluid.
Mud log in process, a common way to study the lithology when drilling oil wells
  • The generated rock "cuttings" are swept up by the drilling fluid as it circulates back to surface outside the drill pipe. The fluid then goes through "shakers" which strain the cuttings from the good fluid which is returned to the pit. Watching for abnormalities in the returning cuttings and monitoring pit volume or rate of returning fluid are imperative to catch "kicks" early. A "kick" is when the formation pressure at the depth of the bit is more than the hydrostatic head of the mud above, which if not controlled temporarily by closing the blowout preventers and ultimately by increasing the density of the drilling fluid would allow formation fluids and mud to come up through the annulus uncontrollably.
  • The pipe or drill string to which the bit is attached is gradually lengthened as the well gets deeper by screwing in additional 9 m (30 ft) sections or "joints" of pipe under the kelly or topdrive at the surface. This process is called making a connection. The process called "tripping" is when pulling the bit out of hole to replace the bit (tripping out), and running back in with a new bit (tripping in). Joints can be combined for more efficient tripping when pulling out of the hole by creating stands of multiple joints. A conventional triple, for example, would pull pipe out of the hole three joints at a time and stack them in the derrick. Many modern rigs, called "super singles", trip pipe one at a time, laying it out on racks as they go.

This process is all facilitated by a drilling rig which contains all necessary equipment to circulate the drilling fluid, hoist and turn the pipe, control downhole, remove cuttings from the drilling fluid, and generate on-site power for these operations.

Completion

Modern drilling rig in Argentina

After drilling and casing the well, it must be 'completed'. Completion is the process in which the well is enabled to produce oil or gas.

In a cased-hole completion, small holes called perforations are made in the portion of the casing which passed through the production zone, to provide a path for the oil to flow from the surrounding rock into the production tubing. In open hole completion, often 'sand screens' or a 'gravel pack' is installed in the last drilled, uncased reservoir section. These maintain structural integrity of the wellbore in the absence of casing, while still allowing flow from the reservoir into the wellbore. Screens also control the migration of formation sands into production tubulars and surface equipment, which can cause washouts and other problems, particularly from unconsolidated sand formations of offshore fields.

After a flow path is made, acids and fracturing fluids may be pumped into the well to fracture, clean, or otherwise prepare and stimulate the reservoir rock to optimally produce hydrocarbons into the wellbore. Finally, the area above the reservoir section of the well is packed off inside the casing, and connected to the surface via a smaller diameter pipe called tubing. This arrangement provides a redundant barrier to leaks of hydrocarbons as well as allowing damaged sections to be replaced. Also, the smaller cross-sectional area of the tubing produces reservoir fluids at an increased velocity in order to minimize liquid fallback that would create additional back pressure, and shields the casing from corrosive well fluids.

In many wells, the natural pressure of the subsurface reservoir is high enough for the oil or gas to flow to the surface. However, this is not always the case, especially in depleted fields where the pressures have been lowered by other producing wells, or in low permeability oil reservoirs. Installing a smaller diameter tubing may be enough to help the production, but artificial lift methods may also be needed. Common solutions include downhole pumps, gas lift, or surface pump jacks. Many new systems in the last ten years have been introduced for well completion. Multiple packer systems with frac ports or port collars in an all in one system have cut completion costs and improved production, especially in the case of horizontal wells. These new systems allow casings to run into the lateral zone with proper packer/frac port placement for optimal hydrocarbon recovery.

Production

A schematic of a typical oil well being produced by a pumpjack, which is used to produce the remaining recoverable oil after natural pressure is no longer sufficient to raise oil to the surface

The production stage is the most important stage of a well's life; when the oil and gas are produced. By this time, the oil rigs and workover rigs used to drill and complete the well have moved off the wellbore, and the top is usually outfitted with a collection of valves called a Christmas tree or production tree. These valves regulate pressures, control flows, and allow access to the wellbore in case further completion work is needed. From the outlet valve of the production tree, the flow can be connected to a distribution network of pipelines and tanks to supply the product to refineries, natural gas compressor stations, or oil export terminals.

As long as the pressure in the reservoir remains high enough, the production tree is all that is required to produce the well. If the pressure depletes and it is considered economically viable, an artificial lift method mentioned in the completions section can be employed.

Workovers are often necessary in older wells, which may need smaller diameter tubing, scale or paraffin removal, acid matrix jobs, or completing new zones of interest in a shallower reservoir. Such remedial work can be performed using workover rigs – also known as pulling units, completion rigs or "service rigs" – to pull and replace tubing, or by the use of well intervention techniques utilizing coiled tubing. Depending on the type of lift system and wellhead a rod rig or flushby can be used to change a pump without pulling the tubing.

Enhanced recovery methods such as water flooding, steam flooding, or CO2 flooding may be used to increase reservoir pressure and provide a "sweep" effect to push hydrocarbons out of the reservoir. Such methods require the use of injection wells (often chosen from old production wells in a carefully determined pattern), and are used when facing problems with reservoir pressure depletion, high oil viscosity, or can even be employed early in a field's life. In certain cases – depending on the reservoir's geomechanics – reservoir engineers may determine that ultimate recoverable oil may be increased by applying a waterflooding strategy early in the field's development rather than later. Such enhanced recovery techniques are often called "tertiary recovery".

Abandonment

Orphan, orphaned or abandoned wells are oil or gas wells that have been abandoned by fossil fuel extraction industries. These wells may have been deactivated because of economic viability, failure to transfer ownerships (especially at bankruptcy of companies), or neglect and thus no longer have legal owners responsible for their care. Decommissioning wells effectively can be expensive, costing millions of dollars, and economic incentives for businesses generally encourage abandonment. This process leaves the wells the burden of government agencies or landowners when a business entity can no longer be held responsible. As climate change mitigation reduces demand and usage of oil and gas, its expected that more wells will be abandoned as stranded assets.

Orphan wells are a potent contributor of greenhouse gas emissions, such as methane emissions, causing climate change. Much of this leakage can be attributed to broken plugs, or failure to plug properly. A 2020 estimate of US abandoned wells alone was that methane emissions released from abandoned wells produced greenhouse gas impacts equivalent of 3 weeks of US oil consumption each year. The scale of leaking abandoned wells are well understood in the US and Canada because of public data and regulation; however, a Reuters investigation in 2020 could not find good estimates for Russia, Saudi Arabia and China—the next biggest oil and gas producers. However, they estimate there are 29 million abandoned wells internationally.

Abandoned wells also have the potential to contaminate land, air and water around wells, potentially harming ecosystems, wildlife, livestock, and humans. For example, many wells in the United States are situated on farmland, and if not maintained could contaminate important sources of soil and groundwater with toxic contaminants.

Types of wells

A natural gas well in the southeast Lost Hills Field, California, US.
Raising the derrick
Oil extraction in Boryslav in 1909
Burning of natural gases at an oil drilling site, presumably at Pangkalan Brandan, East Coast of Sumatra – circa 1905

By produced fluid

  • Wells that produce oil
  • Wells that produce oil and natural gas, or
  • Wells that only produce natural gas.

Natural gas, in a raw form known as associated petroleum gas, is almost always a by-product of producing oil. The small, light gas carbon chains come out of solution as they undergo pressure reduction from the reservoir to the surface, similar to uncapping a bottle of soda where the carbon dioxide effervesces. If it escapes into the atmosphere intentionally it is known as vented gas, or if unintentionally as fugitive gas.

Unwanted natural gas can be a disposal problem at wells that are developed to produce oil. If there are no pipelines for natural gas near the wellhead it may be of no value to the oil well owner since it cannot reach the consumer markets. Such unwanted gas may then be burned off at the well site in a practice known as production flaring, but due to the energy resource waste and environmental damage concerns this practice is becoming less common.

Often, unwanted (or 'stranded' gas without a market) gas is pumped back into the reservoir with an 'injection' well for storage or for re-pressurizing the producing formation. Another solution is to convert the natural gas to a liquid fuel. Gas to liquid (GTL) is a developing technology that converts stranded natural gas into synthetic gasoline, diesel or jet fuel through the Fischer–Tropsch process developed in World War II Germany. Like oil, such dense liquid fuels can be transported using conventional tankers or trucking to users. Proponents claim GTL fuels burn cleaner than comparable petroleum fuels. Most major international oil companies are in advanced development stages of GTL production, e.g. the 140,000 bbl/d (22,000 m3/d) Pearl GTL plant in Qatar, scheduled to come online in 2011. In locations such as the United States with a high natural gas demand, pipelines are usually favored to take the gas from the well site to the end consumer.

By location

Wells can be located:

Offshore wells can further be subdivided into

  • Wells with subsea wellheads, where the top of the well is sitting on the ocean floor under water, and often connected to a pipeline on the ocean floor.
  • Wells with 'dry' wellheads, where the top of the well is above the water on a platform or jacket, which also often contains processing equipment for the produced fluid.

While the location of the well will be a large factor in the type of equipment used to drill it, there is actually little difference in the well itself. An offshore well targets a reservoir that happens to be underneath an ocean. Due to logistics, drilling an offshore well is far more costly than an onshore well. By far the most common type is the onshore well. These wells dot the Southern and Central Great Plains, Southwestern United States, and are the most common wells in the Middle East.

By purpose

Another way to classify oil wells is by their purpose in contributing to the development of a resource. They can be characterized as:

  • wildcat wells are drilled where little or no known geological information is available. The site may have been selected because of wells drilled some distance from the proposed location but on a terrain that appeared similar to the proposed site. Individuals who drill wildcat wells are known as 'wildcatters'.
  • exploration wells are drilled purely for exploratory (information gathering) purposes in a new area, the site selection is usually based on seismic data, satellite surveys etc. Details gathered in this well includes the presence of hydrocarbon in the drilled location, the amount of fluid present and the depth at which oil or/and gas occurs.
  • appraisal wells are used to assess characteristics (such as flow rate, reserve quantity) of a proven hydrocarbon accumulation. The purpose of this well is to reduce uncertainty about the characteristics and properties of the hydrocarbon present in the field.
  • production wells are drilled primarily for producing oil or gas, once the producing structure and characteristics are determined.
  • development wells are wells drilled for the production of oil or gas already proven by appraisal drilling to be suitable for exploitation.
  • abandoned wells are wells permanently plugged in the drilling phase for technical reasons.

At a producing well site, active wells may be further categorised as:

  • oil producers producing predominantly liquid hydrocarbons, but most include some associated gas.
  • gas producers producing almost entirely gaseous hydrocarbons, consisting mostly of natural gas.
  • water injectors injecting water into the formation to maintain reservoir pressure, or simply to dispose of water produced with the hydrocarbons because even after treatment, it would be too oily and too saline to be considered clean for dumping overboard offshore, let alone into a fresh water resource in the case of onshore wells. Water injection into the producing zone frequently has an element of reservoir management; however, often produced water disposal is into shallower zones safely beneath any fresh water zones.
  • aquifer producers intentionally producing water for re-injection to manage pressure. If possible this water will come from the reservoir itself. Using aquifer produced water rather than water from other sources is to preclude chemical incompatibility that might lead to reservoir-plugging precipitates. These wells will generally be needed only if produced water from the oil or gas producers is insufficient for reservoir management purposes.
  • gas injectors injecting gas into the reservoir often as a means of disposal or sequestering for later production, but also to maintain reservoir pressure.

Lahee classification 

  • New Field Wildcat (NFW) – far from other producing fields and on a structure that has not previously produced.
  • New Pool Wildcat (NPW) – new pools on already producing structure.
  • Deeper Pool Test (DPT) – on already producing structure and pool, but on a deeper pay zone.
  • Shallower Pool Test (SPT) – on already producing structure and pool, but on a shallower pay zone.
  • Outpost (OUT) – usually two or more locations from nearest productive area.
  • Development Well (DEV) – can be on the extension of a pay zone, or between existing wells (Infill).

Cost

The cost of a well depends mainly on the daily rate of the drilling rig, the extra services required to drill the well, the duration of the well program (including downtime and weather time), and the remoteness of the location (logistic supply costs).

The daily rates of offshore drilling rigs vary by their capability, and the market availability. Rig rates reported by industry web service show that the deepwater water floating drilling rigs are over twice that of the shallow water fleet, and rates for jackup fleet can vary by factor of 3 depending upon capability.

With deepwater drilling rig rates in 2015 of around $520,000/day, and similar additional spread costs, a deep water well of duration of 100 days can cost around US$100 million.

With high performance jackup rig rates in 2015 of around $177,000, and similar service costs, a high pressure, high temperature well of duration 100 days can cost about US$30 million.

Onshore wells can be considerably cheaper, particularly if the field is at a shallow depth, where costs range from less than $4.9 million to $8.3 million, and the average completion costing $2.9 million to $5.6 million per well. Completion makes up a larger portion of onshore well costs than offshore wells, which have the added cost burden of an oil platform.

The total cost of an oil well mentioned does not include the costs associated with the risk of explosion and leakage of oil. Those costs include the cost of protecting against such disasters, the cost of the cleanup effort, and the hard-to-calculate cost of damage to the company's image.

Lifelong learning

From Wikipedia, the free encyclopedia https://en.wikipedia.org/wiki/Lifelong_learning ...