Polymer is a substance composed of macromolecules (synonym: polymer molecules).
Macromolecule = A molecule of high relative molecular mass, the
structure of which essentially comprises the multiple repetition of
units derived, actually or conceptually, from molecules of low relative
molecular mass.
A polymer (/ˈpɒlɪmər/; Greek poly-, "many" + -mer, "part") is a large molecule, or macromolecule, composed of many repeated subunits. Due to their broad range of properties, both synthetic and natural polymers play essential and ubiquitous roles in everyday life. Polymers range from familiar synthetic plastics such as polystyrene to natural biopolymers such as DNA and proteins that are fundamental to biological structure and function. Polymers, both natural and synthetic, are created via polymerization of many small molecules, known as monomers. Their consequently large molecular mass relative to small molecule compounds produces unique physical properties, including toughness, viscoelasticity, and a tendency to form glasses and semicrystalline structures rather than crystals. The terms polymer and resin are often synonymous with plastic.
The term "polymer" derives from the Greek word πολύς (polus, meaning "many, much") and μέρος (meros, meaning "part"), and refers to a molecule whose structure is composed of multiple repeating units, from which originates a characteristic of high relative molecular mass and attendant properties. The units composing polymers derive, actually or conceptually, from molecules of low relative molecular mass. The term was coined in 1833 by Jöns Jacob Berzelius, though with a definition distinct from the modern IUPAC definition. The modern concept of polymers as covalently bonded macromolecular structures was proposed in 1920 by Hermann Staudinger, who spent the next decade finding experimental evidence for this hypothesis.
Polymers are studied in the fields of biophysics and macromolecular science, and polymer science (which includes polymer chemistry and polymer physics). Historically, products arising from the linkage of repeating units by covalent chemical bonds have been the primary focus of polymer science; emerging important areas of the science now focus on non-covalent links. Polyisoprene of latex rubber is an example of a natural/biological polymer, and the polystyrene of styrofoam is an example of a synthetic polymer. In biological contexts, essentially all biological macromolecules—i.e., proteins (polyamides), nucleic acids
(polynucleotides), and polysaccharides—are purely polymeric, or are
composed in large part of polymeric components—e.g.,
isoprenylated/lipid-modified glycoproteins, where small lipidic
molecules and oligosaccharide modifications occur on the polyamide backbone of the protein.
The simplest theoretical models for polymers are ideal chains.
Common examples
Polymers are of two types: naturally occurring and synthetic or man made. (DJS: I would say free-radical and condensation.)
Natural polymeric materials such as hemp, shellac, amber, wool, silk and natural rubber have been used for centuries. A variety of other natural polymers exist, such as cellulose, which is the main constituent of wood and paper.
The list of synthetic polymers, roughly in order of worldwide demand, includes polyethylene, polypropylene, polystyrene, polyvinyl chloride, synthetic rubber, phenol formaldehyde resin (or Bakelite), neoprene, nylon, polyacrylonitrile, PVB, silicone, and many more. More than 330 million tons of these polymers are made every year (2015).
Most commonly, the continuously linked backbone of a polymer used for the preparation of plastics consists mainly of carbon atoms. A simple example is polyethylene ('polythene' in British English), whose repeating unit is based on ethylene monomer.
However, other structures do exist; for example, elements such as
silicon form familiar materials such as silicones, examples being Silly Putty and waterproof plumbing sealant. Oxygen is also commonly present in polymer backbones, such as those of polyethylene glycol, polysaccharides (in glycosidic bonds), and DNA (in phosphodiester bonds).
Synthesis
Polymerization is the process of combining many small molecules
known as monomers into a covalently bonded chain or network. During the
polymerization process, some chemical groups may be lost from each
monomer. This is the case, for example, in the polymerization of PET polyester. The monomers are terephthalic acid (HOOC—C6H4—COOH) and ethylene glycol (HO—CH2—CH2—OH) but the repeating unit is —OC—C6H4—COO—CH2—CH2—O—,
which corresponds to the combination of the two monomers with the loss
of two water molecules. The distinct piece of each monomer that is
incorporated into the polymer is known as a repeat unit or monomer residue.
Laboratory synthetic methods are generally divided into two categories, step-growth polymerization and chain-growth polymerization.
The essential difference between the two is that in chain growth
polymerization, monomers are added to the chain one at a time only, such as in polyethylene, whereas in step-growth polymerization chains of monomers may combine with one another directly, such as in polyester. However, some newer methods such as plasma polymerization do not fit neatly into either category. Synthetic polymerization reactions may be carried out with or without a catalyst. Laboratory synthesis of biopolymers, especially of proteins, is an area of intensive research.
Biological synthesis
There are three main classes of biopolymers: polysaccharides, polypeptides, and polynucleotides.
In living cells, they may be synthesized by enzyme-mediated processes, such as the formation of DNA catalyzed by DNA polymerase. The synthesis of proteins involves multiple enzyme-mediated processes to transcribe genetic information from the DNA to RNA and subsequently translate that information to synthesize the specified protein from amino acids. The protein may be modified further following translation in order to provide appropriate structure and functioning. There are other biopolymers such as rubber, suberin, melanin and lignin.
Modification of natural polymers
Naturally
occurring polymers such as cotton, starch and rubber were familiar
materials for years before synthetic polymers such as polyethene and perspex
appeared on the market.
Many commercially important polymers are synthesized by chemical
modification of naturally occurring polymers. Prominent examples include
the reaction of nitric acid and cellulose to form nitrocellulose and the formation of vulcanized rubber by heating natural rubber in the presence of sulfur.
Ways in which polymers can be modified include oxidation, cross-linking and endcapping.
Especially in the production of polymers the gas separation by membranes has acquired increasing importance in the petrochemical industry
and is now a relatively well-established unit operation.
The process of polymer degassing is necessary to suit polymer for
extrusion and pelletizing, increasing safety, environmental, and product
quality aspects. Nitrogen is generally used for this purpose, resulting
in a vent gas primarily composed of monomers and nitrogen.
Properties
Polymer
properties are broadly divided into several classes based on the scale
at which the property is defined as well as upon its physical basis. The most basic property of a polymer is the identity of its constituent monomers. A second set of properties, known as microstructure,
essentially describes the arrangement of these monomers within the
polymer at the scale of a single chain. These basic structural
properties play a major role in determining bulk physical properties of
the polymer, which describe how the polymer behaves as a continuous
macroscopic material. Chemical properties, at the nano-scale, describe
how the chains interact through various physical forces. At the
macro-scale, they describe how the bulk polymer interacts with other
chemicals and solvents.
Monomers and repeat units
The
identity of the repeat units (monomer residues, also known as "mers")
comprising a polymer is its first and most important attribute. Polymer
nomenclature is generally based upon the type of monomer residues
comprising the polymer. Polymers that contain only a single type of
repeat unit are known as homopolymers, while polymers containing two or
more types of repeat units are known as copolymers. Terpolymers contain three types of repeat units.
Poly(styrene), for example, is composed only of styrene monomer residues, and is therefore classified as a homopolymer. Ethylene-vinyl acetate,
on the other hand, contains more than one variety of repeat unit and is
thus a copolymer. Some biological polymers are composed of a variety of
different but structurally related monomer residues; for example, polynucleotides such as DNA are composed of four types of nucleotide subunits.
A polymer molecule containing ionizable subunits is known as a polyelectrolyte or ionomer.
Microstructure
The microstructure of a polymer (sometimes called configuration)
relates to the physical arrangement of monomer residues along the
backbone of the chain.
These are the elements of polymer structure that require the breaking
of a covalent bond in order to change. Structure has a strong influence
on the other properties of a polymer. For example, two samples of
natural rubber may exhibit different durability, even though their
molecules comprise the same monomers.
Polymer architecture
An important microstructural feature of a polymer is its architecture
and shape, which relates to the way branch points lead to a deviation
from a simple linear chain. A branched polymer molecule is composed of a main chain with one or more substituent side chains or branches. Types of branched polymers include star polymers, comb polymers, brush polymers, dendronized polymers, ladder polymers, and dendrimers. There exist also two-dimensional polymers
which are composed of topologically planar repeat units. A polymer's
architecture affects many of its physical properties including, but not
limited to, solution viscosity, melt viscosity, solubility in various
solvents, glass transition temperature and the size of individual
polymer coils in solution. A variety of techniques may be employed for
the synthesis of a polymeric material with a range of architectures, for
example living polymerization.
Chain length
A common means of expressing the length of a chain is the degree of polymerization, which quantifies the number of monomers incorporated into the chain. As with other molecules, a polymer's size may also be expressed in terms of molecular weight.
Since synthetic polymerization techniques typically yield a statistical
distribution of chain lengths, the molecular weight is expressed in
terms of weighted averages. The number-average molecular weight (Mn) and weight-average molecular weight (Mw) are most commonly reported. The ratio of these two values (Mw / Mn) is the dispersity (Đ), which is commonly used to express the width of the molecular weight distribution.
The physical properties of polymer strongly depend on the length (or equivalently, the molecular weight) of the polymer chain. One important example of the physical consequences of the molecular weight is the scaling of the viscosity (resistance to flow) in the melt. The influence of the weight-average molecular weight (Mw) on the melt viscosity (η) depends on whether the polymer is above or below the onset of entanglements. Below the entanglement molecular weight, , whereas above the entanglement molecular weight, . In the latter case, increasing the polymer chain length 10-fold would increase the viscosity over 1000 times. Increasing chain length furthermore tends to decrease chain mobility, increase strength and toughness, and increase the glass transition temperature (Tg). This is a result of the increase in chain interactions such as Van der Waals attractions and entanglements that come with increased chain length.
These interactions tend to fix the individual chains more strongly in
position and resist deformations and matrix breakup, both at higher
stresses and higher temperatures.
Monomer arrangement in copolymers
Monomers within a copolymer may be organized along the backbone in a
variety of ways. A copolymer containing a controlled arrangement of
monomers is called a sequence-controlled polymer. Alternating, periodic and block copolymers are simple examples of sequence-controlled polymers.
- Alternating copolymers possess two regularly alternating monomer residues: [AB]n (structure 2 at right). An example is the equimolar copolymer of styrene and maleic anhydride formed by free-radical chain-growth polymerization. A step-growth copolymer such as Nylon 66 can also be considered a strictly alternating copolymer of diamine and diacid residues, but is often described as a homopolymer with the dimeric residue of one amine and one acid as a repeat unit.
- Periodic copolymers have monomer residue types arranged in a repeating sequence: [AnBm...] m being different from n.
- Statistical copolymers have monomer residues arranged according to a statistical rule. A statistical copolymer in which the probability of finding a particular type of monomer residue at a particular point in the chain is independent of the types of surrounding monomer residue may be referred to as a truly random copolymer (structure 3). For example, the chain-growth copolymer of vinyl chloride and vinyl acetate is random.
- Block copolymers have long sequences of different monomer units (structure 4). Polymers with two or three blocks of two distinct chemical species (e.g., A and B) are called diblock copolymers and triblock copolymers, respectively. Polymers with three blocks, each of a different chemical species (e.g., A, B, and C) are termed triblock terpolymers.
- Graft or grafted copolymers contain side chains or branches whose repeat units have a different composition or configuration than the main chain. (structure 5) The branches are added on to a preformed main chain macromolecule.
Tacticity
Tacticity describes the relative stereochemistry of chiral centers in neighboring structural units within a macromolecule. There are three types of tacticity: isotactic (all substituents on the same side), atactic (random placement of substituents), and syndiotactic (alternating placement of substituents).
Morphology
Polymer morphology generally describes the arrangement and microscale ordering of polymer chains in space.
Crystallinity
When applied to polymers, the term crystalline has a somewhat ambiguous usage. In some cases, the term crystalline finds identical usage to that used in conventional crystallography. For example, the structure of a crystalline protein or polynucleotide, such as a sample prepared for x-ray crystallography,
may be defined in terms of a conventional unit cell composed of one or
more polymer molecules with cell dimensions of hundreds of angstroms
or more. A synthetic polymer may be loosely described as crystalline if
it contains regions of three-dimensional ordering on atomic (rather
than macromolecular) length scales, usually arising from intramolecular
folding and/or stacking of adjacent chains. Synthetic polymers may
consist of both crystalline and amorphous regions; the degree of
crystallinity may be expressed in terms of a weight fraction or volume
fraction of crystalline material. Few synthetic polymers are entirely
crystalline.
The crystallinity of polymers is characterized by their degree of
crystallinity, ranging from zero for a completely non-crystalline
polymer to one for a theoretical completely crystalline polymer.
Polymers with microcrystalline regions are generally tougher (can be
bent more without breaking) and more impact-resistant than totally
amorphous polymers.
Polymers with a degree of crystallinity approaching zero or one will
tend to be transparent, while polymers with intermediate degrees of
crystallinity will tend to be opaque due to light scattering by
crystalline or glassy regions. Thus for many polymers, reduced
crystallinity may also be associated with increased transparency.
Chain conformation
The space occupied by a polymer molecule is generally expressed in terms of radius of gyration,
which is an average distance from the center of mass of the chain to
the chain itself. Alternatively, it may be expressed in terms of pervaded volume, which is the volume of solution spanned by the polymer chain and scales with the cube of the radius of gyration.
Mechanical properties
The bulk properties of a polymer are those most often of end-use
interest. These are the properties that dictate how the polymer actually
behaves on a macroscopic scale.
Tensile strength
The tensile strength of a material quantifies how much elongating stress the material will endure before failure.
This is very important in applications that rely upon a polymer's
physical strength or durability. For example, a rubber band with a
higher tensile strength will hold a greater weight before snapping. In
general, tensile strength increases with polymer chain length and crosslinking of polymer chains.
Young's modulus of elasticity
Young's modulus quantifies the elasticity of the polymer.. It is defined, for small strains,
as the ratio of rate of change of stress to strain. Like tensile
strength, this is highly relevant in polymer applications involving the
physical properties of polymers, such as rubber bands. The modulus is
strongly dependent on temperature. Viscoelasticity describes a complex time-dependent elastic response, which will exhibit hysteresis in the stress-strain curve when the load is removed. Dynamic mechanical analysis or DMA measures this complex modulus by oscillating the load and measuring the resulting strain as a function of time.
Transport properties
Transport
properties such as diffusivity relate to how rapidly molecules move
through the polymer matrix. These are very important in many
applications of polymers for films and membranes.
Phase behavior
Crystallization and melting
Depending on their chemical structures, polymers may be either
semi-crystalline or amorphous. Semi-crystalline polymers can undergo crystallization and melting transitions,
whereas amorphous polymers do not. In polymers, crystallization and
melting do not suggest solid-liquid phase transitions, as in the case of
water or other molecular fluids. Instead, crystallization and melting
refer to the phase transitions between two solid states (i.e., semi-crystalline and amorphous). Crystallization occurs above the glass transition temperature (Tg) and below the melting temperature (Tm).
Glass transition
All polymers (amorphous or semi-crystalline) go through glass transitions. The glass transition temperature (Tg) is a crucial physical parameter for polymer manufacturing, processing, and use. Below Tg, molecular motions are frozen and polymers are brittle and glassy. Above Tg,
molecular motions are activated and polymers are rubbery and viscous.
The glass transition temperature may be engineered by altering the
degree of branching or crosslinking in the polymer or by the addition of
plasticizers.
Whereas crystallization and melting are first-order phase transitions, the glass transition is not.
The glass transition shares features of second-order phase transitions
(such as discontinuity in the heat capacity, as shown in the figure),
but it is generally not considered a thermodynamic transition between
equilibrium states.
Mixing behavior
In general, polymeric mixtures are far less miscible than mixtures of small molecule materials. This effect results from the fact that the driving force for mixing is usually entropy,
not interaction energy. In other words, miscible materials usually form
a solution not because their interaction with each other is more
favorable than their self-interaction, but because of an increase in
entropy and hence free energy associated with increasing the amount of
volume available to each component. This increase in entropy scales with
the number of particles (or moles) being mixed. Since polymeric
molecules are much larger and hence generally have much higher specific
volumes than small molecules, the number of molecules involved in a
polymeric mixture is far smaller than the number in a small molecule
mixture of equal volume. The energetics of mixing, on the other hand, is
comparable on a per volume basis for polymeric and small molecule
mixtures. This tends to increase the free energy of mixing for polymer
solutions and thus make solvation less favorable. Thus, concentrated
solutions of polymers are far rarer than those of small molecules.
Furthermore, the phase behavior of polymer solutions and mixtures
is more complex than that of small molecule mixtures. Whereas most
small molecule solutions exhibit only an upper critical solution temperature phase transition, at which phase separation occurs with cooling, polymer mixtures commonly exhibit a lower critical solution temperature phase transition, at which phase separation occurs with heating.
In dilute solution, the properties of the polymer are
characterized by the interaction between the solvent and the polymer. In
a good solvent, the polymer appears swollen and occupies a large
volume. In this scenario, intermolecular forces between the solvent and
monomer subunits dominate over intramolecular interactions. In a bad
solvent or poor solvent, intramolecular forces dominate and the chain
contracts. In the theta solvent,
or the state of the polymer solution where the value of the second
virial coefficient becomes 0, the intermolecular polymer-solvent
repulsion balances exactly the intramolecular monomer-monomer
attraction. Under the theta condition (also called the Flory condition), the polymer behaves like an ideal random coil. The transition between the states is known as a coil-globule transition.
Inclusion of plasticizers
Inclusion of plasticizers tends to lower Tg
and increase polymer flexibility. Plasticizers are generally small
molecules that are chemically similar to the polymer and create gaps
between polymer chains for greater mobility and reduced interchain
interactions. A good example of the action of plasticizers is related to
polyvinylchlorides or PVCs. An uPVC, or unplasticized
polyvinylchloride, is used for things such as pipes. A pipe has no
plasticizers in it, because it needs to remain strong and
heat-resistant. Plasticized PVC is used in clothing for a flexible
quality. Plasticizers are also put in some types of cling film to make
the polymer more flexible.
Chemical properties
The
attractive forces between polymer chains play a large part in
determining polymer's properties. Because polymer chains are so long,
these interchain forces are amplified far beyond the attractions between
conventional molecules. Different side groups on the polymer can lend
the polymer to ionic bonding or hydrogen bonding
between its own chains. These stronger forces typically result in
higher tensile strength and higher crystalline melting points.
The intermolecular forces in polymers can be affected by dipoles in the monomer units. Polymers containing amide or carbonyl groups can form hydrogen bonds
between adjacent chains; the partially positively charged hydrogen
atoms in N-H groups of one chain are strongly attracted to the partially
negatively charged oxygen atoms in C=O groups on another. These strong
hydrogen bonds, for example, result in the high tensile strength and
melting point of polymers containing urethane or urea linkages. Polyesters have dipole-dipole bonding
between the oxygen atoms in C=O groups and the hydrogen atoms in H-C
groups. Dipole bonding is not as strong as hydrogen bonding, so a
polyester's melting point and strength are lower than Kevlar's (Twaron), but polyesters have greater flexibility.
Ethene, however, has no permanent dipole. The attractive forces between polyethylene chains arise from weak van der Waals forces.
Molecules can be thought of as being surrounded by a cloud of negative
electrons. As two polymer chains approach, their electron clouds repel
one another. This has the effect of lowering the electron density on one
side of a polymer chain, creating a slight positive dipole on this
side. This charge is enough to attract the second polymer chain. Van der
Waals forces are quite weak, however, so polyethylene can have a lower
melting temperature compared to other polymers.
Optical properties
Polymers such as PMMA and HEMA:MMA are used as matrices in the gain medium of solid-state dye lasers
that are also known as polymer lasers. These polymers have a high
surface quality and are also highly transparent so that the laser
properties are dominated by the laser dye used to dope the polymer matrix. These type of lasers, that also belong to the class of organic lasers, are known to yield very narrow linewidths which is useful for spectroscopy and analytical applications. An important optical parameter in the polymer used in laser applications is the change in refractive index with temperature
also known as dn/dT. For the polymers mentioned here the (dn/dT) ~ −1.4 × 10−4 in units of K−1 in the 297 ≤ T ≤ 337 K range.
Standardized nomenclature
There
are multiple conventions for naming polymer substances. Many commonly
used polymers, such as those found in consumer products, are referred to
by a common or trivial name. The trivial name is assigned based on
historical precedent or popular usage rather than a standardized naming
convention. Both the American Chemical Society (ACS) and IUPAC have proposed standardized naming conventions; the ACS and IUPAC conventions are similar but not identical. Examples of the differences between the various naming conventions are given in the table below:
Common name | ACS name | IUPAC name |
---|---|---|
Poly(ethylene oxide) or PEO | Poly(oxyethylene) | Poly(oxyethene) |
Poly(ethylene terephthalate) or PET | Poly(oxy-1,2-ethanediyloxycarbonyl-1,4-phenylenecarbonyl) | Poly(oxyetheneoxyterephthaloyl) |
Nylon 6 | Poly[amino(1-oxo-1,6-hexanediyl)] | Poly[amino(1-oxohexan-1,6-diyl)] |
In both standardized conventions, the polymers' names are intended to
reflect the monomer(s) from which they are synthesized rather than the
precise nature of the repeating subunit. For example, the polymer
synthesized from the simple alkene ethene is called polyethylene, retaining the -ene suffix even though the double bond is removed during the polymerization process:
Characterization
Polymer characterization spans many techniques for determining the
chemical composition, molecular weight distribution, and physical
properties. Select common techniques include the following:
- Size-exclusion chromatography (also called gel permeation chromatography), sometimes coupled with static light scattering, can used to determine the number-average molecular weight, weight-average molecular weight, and dispersity.
- Scattering techniques, such as static light scattering and small-angle neutron-scattering, are used to determine the dimensions (radius of gyration) of macromolecules in solution or in the melt. These techniques are also used to characterize the three-dimensional structure of microphase-separated block polymers, polymeric micelles, and other materials.
- Wide-angle X-ray scattering (also called wide-angle X-ray diffraction) is used to determine the crystalline structure of polymers (or lack thereof).
- Spectroscopy techniques, including Fourier-transform infrared spectroscopy, Raman spectroscopy, and nuclear magnetic resonance spectroscopy, can be used to determine the chemical composition.
- Differential scanning calorimetry is used to characterize the thermal properties of polymers, such as the glass transition temperature, crystallization temperature, and melting temperature. The glass transition temperature can also be determined by dynamic mechanical analysis.
- Thermogravimetry is a useful technique to evaluate the thermal stability of the polymer.
- Rheology is used to characterize the flow and deformation behavior. It can be used to determine the viscosity, modulus, and other rheological properties. Rheology is also often used to determine the molecular architecture (molecular weight, molecular weight distribution, branching) and to understand how the polymer can be processed.
Degradation
Polymer degradation is a change in the properties—tensile strength, color,
shape, or molecular weight—of a polymer or polymer-based product under
the influence of one or more environmental factors, such as heat, light, chemicals and, in some cases, galvanic action. It is often due to the scission of polymer chain bonds via hydrolysis, leading to a decrease in the molecular mass of the polymer.
Although such changes are frequently undesirable, in some cases, such as biodegradation and recycling, they may be intended to prevent environmental pollution. Degradation can also be useful in biomedical settings. For example, a copolymer of polylactic acid and polyglycolic acid is employed in hydrolysable stitches that slowly degrade after they are applied to a wound.
The susceptibility of a polymer to degradation depends on its
structure. Epoxies and chains containing aromatic functionalities are
especially susceptible to UV degradation while polyesters are susceptible to degradation by hydrolysis, while polymers containing an unsaturated backbone are especially susceptible to ozone cracking. Carbon based polymers are more susceptible to thermal degradation than inorganic polymers such as polydimethylsiloxane and are therefore not ideal for most high-temperature applications. High-temperature matrices such as bismaleimides (BMI), condensation polyimides (with an O-C-N bond), triazines (with a nitrogen (N) containing ring), and blends thereof are susceptible to polymer degradation in the form of galvanic corrosion when bare carbon fiber reinforced polymer CFRP is in contact with an active metal such as aluminium in salt water environments.
The degradation of polymers to form smaller molecules may proceed
by random scission or specific scission. The degradation of
polyethylene occurs by random scission—a random breakage of the bonds
that hold the atoms
of the polymer together. When heated above 450 °C, polyethylene
degrades to form a mixture of hydrocarbons. Other polymers, such as
poly(alpha-methylstyrene), undergo specific chain scission with breakage
occurring only at the ends. They literally unzip or depolymerize back to the constituent monomer.
The sorting of polymer waste for recycling purposes may be facilitated by the use of the Resin identification codes developed by the Society of the Plastics Industry to identify the type of plastic.
Product failure
In a finished product, such a change is to be prevented or delayed. Failure of safety-critical polymer components can cause serious accidents, such as fire in the case of cracked and degraded polymer fuel lines. Chlorine-induced cracking of acetal resin plumbing joints and polybutylene pipes has caused many serious floods in domestic properties, especially in the US in the 1990s. Traces of chlorine
in the water supply attacked vulnerable polymers in the plastic
plumbing, a problem which occurs faster if any of the parts have been
poorly extruded or injection molded.
Attack of the acetal joint occurred because of faulty molding, leading
to cracking along the threads of the fitting which is a serious stress concentration.
Polymer oxidation has caused accidents involving medical devices. One of the oldest known failure modes is ozone cracking caused by chain scission when ozone gas attacks susceptible elastomers, such as natural rubber and nitrile rubber. They possess double bonds in their repeat units which are cleaved during ozonolysis.
Cracks in fuel lines can penetrate the bore of the tube and cause fuel
leakage. If cracking occurs in the engine compartment, electric sparks
can ignite the gasoline
and can cause a serious fire. In medical use degradation of polymers
can lead to changes of physical and chemical characteristics of
implantable devices.
Fuel lines can also be attacked by another form of degradation: hydrolysis. Nylon 6,6 is susceptible to acid hydrolysis, and in one accident, a fractured fuel line led to a spillage of diesel into the road. If diesel fuel leaks onto the road, accidents to following cars can be caused by the slippery nature of the deposit, which is like black ice. Furthermore, the asphalt concrete road surface will suffer damage as a result of the diesel fuel dissolving the asphaltenes from the composite material, this resulting in the degradation of the asphalt surface and structural integrity of the road.