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A conical flask of "green"
jet fuel made from algae
Algae fuel,
algal biofuel, or
algal oil is an
alternative to liquid fossil fuels that uses
algae
as its source of energy-rich oils. Also, algae fuels are an alternative
to common known biofuel sources, such as corn and sugarcane.
[1][2]
Several companies and government agencies are funding efforts to reduce
capital and operating costs and make algae fuel production commercially
viable.
[3] Like fossil fuel, algae fuel releases CO
2 when burnt, but unlike fossil fuel, algae fuel and other biofuels only release CO
2 recently removed from the atmosphere via photosynthesis as the algae or plant grew. The energy crisis and the
world food crisis have ignited interest in
algaculture (farming algae) for making
biodiesel and other
biofuels
using land unsuitable for agriculture. Among algal fuels' attractive
characteristics are that they can be grown with minimal impact on
fresh water resources,
[4][5] can be produced using saline and
wastewater, have a high
flash point,
[6] and are
biodegradable and relatively harmless to the environment if spilled.
[7][8] Algae cost more per unit mass than other second-generation biofuel crops due to high capital and operating costs,
[9] but are claimed to yield between 10 and 100 times more fuel per unit area.
[10] The
United States Department of Energy
estimates that if algae fuel replaced all the petroleum fuel in the
United States, it would require 15,000 square miles (39,000 km
2), which is only 0.42% of the U.S. map,
[11] or about half of the land area of
Maine. This is less than
1⁄7 the area of
corn harvested in the United States in 2000.
[12]
According to the head of the Algal Biomass Organization, algae fuel
can reach price parity with oil in 2018 if granted production
tax credits.
[13] However, in 2013,
Exxon Mobil Chairman and CEO
Rex Tillerson said that after committing to spend up to $600 million over 10 years on development in a joint venture with
J. Craig Venter’s
Synthetic Genomics
in 2009, Exxon pulled back after four years (and $100 million) when it
realized that algae fuel is "probably further" than 25 years away from
commercial viability.
[14] On the other hand,
Solazyme,
[15] Sapphire Energy,
[16] and
Algenol,
[17] among others have begun commercial sale of algal biofuel in 2012 and 2013, and 2015, respectively.
History
In 1942 Harder and Von Witsch were the first to propose that
microalgae be grown as a source of lipids for food or fuel.
[18][19] Following World War II, research began in the US,
[20][21][22] Germany,
[23] Japan,
[24] England,
[25] and Israel
[26] on culturing techniques and engineering systems for growing microalgae on larger scales, particularly species in the genus
Chlorella. Meanwhile,
H. G. Aach showed that
Chlorella pyrenoidosa could be induced via nitrogen starvation to accumulate as much as 70% of its dry weight as lipids.
[27]
Since the need for alternative transportation fuel had subsided after
World War II, research at this time focused on culturing algae as a food
source or, in some cases, for wastewater treatment.
[28]
Interest in the application of algae for biofuels was rekindled
during the oil embargo and oil price surges of the 1970s, leading the US
Department of Energy to initiate the
Aquatic Species Program in 1978.
[29]
The Aquatic Species Program spent $25 million over 18 years with the
goal of developing liquid transportation fuel from algae that would be
price competitive with petroleum-derived fuels.
[30]
The research program focused on the cultivation of microalgae in open
outdoor ponds, systems which are low in cost but vulnerable to
environmental disturbances like temperature swings and biological
invasions. 3,000 algal strains were collected from around the country
and screened for desirable properties such as high productivity, lipid
content, and thermal tolerance, and the most promising strains were
included in the SERI microalgae collection at the
Solar Energy Research Institute (SERI) in Golden, Colorado and used for further research.
[30]
Among the program’s most significant findings were that rapid growth
and high lipid production were "mutually exclusive," since the former
required high nutrients and the latter required low nutrients.
[30] The final report suggested that
genetic engineering
may be necessary to be able to overcome this and other natural
limitations of algal strains, and that the ideal species might vary with
place and season.
[30]
Although it was successfully demonstrated that large-scale production
of algae for fuel in outdoor ponds was feasible, the program failed to
do so at a cost that would be competitive with petroleum, especially as
oil prices sank in the 1990s. Even in the best case scenario, it was
estimated that unextracted algal oil would cost $59–186 per barrel,
[30] while petroleum cost less than $20 per barrel in 1995.
[29] Therefore, under budget pressure in 1996, the Aquatic Species Program was abandoned.
[30]
Other contributions to algal biofuels research have come indirectly
from projects focusing on different applications of algal cultures. For
example, in the 1990s Japan’s Research Institute of Innovative
Technology for the Earth (RITE) implemented a research program with the
goal of developing systems to fix
CO
2 using microalgae.
[31]
Although the goal was not energy production, several studies produced
by RITE demonstrated that algae could be grown using flue gas from power
plants as a
CO
2 source,
[32][33]
an important development for algal biofuel research. Other work
focusing on harvesting hydrogen gas, methane, or ethanol from algae, as
well as nutritional supplements and pharmaceutical compounds, has also
helped inform research on biofuel production from algae.
[28]
Following the disbanding of the Aquatic Species Program in 1996,
there was a relative lull in algal biofuel research. Still, various
projects were funded in the US by the
Department of Energy,
Department of Defense,
National Science Foundation,
Department of Agriculture,
National Laboratories, state funding, and private funding, as well as in other countries.
[29]
More recently, rising oil prices in the 2000s spurred a revival of
interest in algal biofuels and US federal funding has increased,
[29] numerous research projects are being funded in Australia, New Zealand, Europe, the Middle East, and other parts of the world,
[34] and a wave of private companies has entered the field
[35] (see
Companies). In November 2012,
Solazyme and Propel Fuels made the first retail sales of algae-derived fuel,
[15] and in March 2013
Sapphire Energy began commercial sales of algal biofuel to
Tesoro.
[16]
Food supplementation
Algal oil is used as a source of
fatty acid supplementation in food products, particularly
milk, as it is heavy in
mono- and
polyunsaturated fats, in particular
EPA and
DHA. Beyond this, the supplement is also compatible with a
vegetarian diet.
[36][37] Its DHA content is roughly equivalent to that of
salmon based fish oil.
[38]
Fuels
Algae can be converted into various types of fuels, depending on the technique and the part of the cells used. The
lipid,
or oily part of the algae biomass can be extracted and converted into
biodiesel through a process similar to that used for any other vegetable
oil, or converted in a refinery into "drop-in" replacements for
petroleum-based fuels. Alternatively or following lipid extraction, the
carbohydrate content of algae can be fermented into
bioethanol or
butanol fuel.
[39]
Biodiesel
Biodiesel is a diesel fuel derived from animal or plant lipids (oils
and fats). Studies have shown that some species of algae can produce 60%
or more of their dry weight in the form of oil.
[27][30][40][41][42] Because the cells grow in aqueous suspension, where they have more efficient access to water,
CO2 and dissolved nutrients, microalgae are capable of
producing large amounts of biomass and usable oil in either high rate
algal ponds or
photobioreactors. This oil can then be turned into
biodiesel
which could be sold for use in automobiles. Regional production of
microalgae and processing into biofuels will provide economic benefits
to rural communities.
[43]
As they do not have to produce structural compounds such as cellulose
for leaves, stems, or roots, and because they can be grown floating in a
rich nutritional medium, microalgae can have faster growth rates than
terrestrial crops. Also, they can convert a much higher fraction of
their biomass to oil than conventional crops, e.g. 60% versus 2-3% for
soybeans.
[40]
The per unit area yield of oil from algae is estimated to be from
58,700 to 136,900 L/ha/year, depending on lipid content, which is 10 to
23 times as high as the next highest yielding crop, oil palm, at 5,950
L/ha/year.
[44]
The U.S. Department of Energy's Aquatic Species Program, 1978–1996, focused on biodiesel from microalgae. The final report suggested that
biodiesel could be the only viable method by which to produce enough fuel to replace current world diesel usage.
[45]
If algae-derived biodiesel were to replace the annual global production
of 1.1bn tons of conventional diesel then a land mass of 57.3 million
hectares would be required, which would be highly favorable compared to
other biofuels.
[46]
Biobutanol
Butanol can be made from
algae or
diatoms using only a solar powered
biorefinery. This fuel has an
energy density 10% less than gasoline, and greater than that of either
ethanol or
methanol.
In most gasoline engines, butanol can be used in place of gasoline with
no modifications. In several tests, butanol consumption is similar to
that of gasoline, and when blended with gasoline, provides better
performance and corrosion resistance than that of ethanol or
E85.
[47]
The green waste left over from the algae oil extraction can be used
to produce butanol. In addition, it has been shown that macroalgae
(seaweeds) can be fermented by
Clostridia genus bacteria to butanol and other solvents.
[48]
Biogasoline
Biogasoline is gasoline produced from
biomass. Like traditionally produced gasoline, it contains between 6 (
hexane) and 12 (
dodecane) carbon atoms per molecule and can be used in
internal-combustion engines.
[49]
Methane
Methane,
[50] the main constituent of
natural gas can be produced from algae in various methods, namely
Gasification,
Pyrolysis and
Anaerobic Digestion. In Gasification and Pyrolysis methods methane is extracted under high temperature and pressure. Anaerobic Digestion
[51] is a straightforward method involved in decomposition of algae into simple components then transforming it into
fatty acids using
microbes like acidific bacteria followed by removing any solid particles and finally adding
methanogenic
bacteria to release a gas mixture containing methane. A number of
studies have successfully shown that biomass from microalgae can be
converted into biogas via anaerobic digestion.
[52][53][54][55][56]
Therefore, in order to improve the overall energy balance of microalgae
cultivation operations, it has been proposed to recover the energy
contained in waste biomass via anaerobic digestion to methane for
generating electricity.
[57]
Ethanol
The
Algenol system which is being commercialized by
BioFields in
Puerto Libertad,
Sonora, Mexico utilizes seawater and industrial exhaust to produce ethanol.
Porphyridium cruentum
also have shown to be potentially suitable for ethanol production due
to its capacity for accumulating large amount of carbohydrates.
[58]
Green Diesel
Algae can be used to produce '
green diesel' (also known as renewable diesel, hydrotreating vegetable oil
[59] or hydrogen-derived renewable diesel)
[60] through a hydrotreating refinery process that breaks molecules down into shorter
hydrocarbon chains used in
diesel engines.
[59][61] It has the same chemical properties as petroleum-based diesel
[59]
meaning that it does not require new engines, pipelines or
infrastructure to distribute and use. It has yet to be produced at a
cost that is competitive with
petroleum.
[60]
While hydrotreating is currently the most common pathway to produce
fuel-like hydrocarbons via decarboxylation/decarbonylation, there is an
alternative process offering a number of important advantages over
hydrotreating. In this regard, the work of Crocker et al.
[62] and Lercher et al.
[63] is particularly noteworthy. for of oil refining, research is underway for catalytic conversion of
renewable fuels by decarboxylation.
[64]
As the oxygen is present in crude oil at rather low levels, of the
order of 0.5%, deoxygenation in petroleum refining is not of much
concern, and no catalysts are specifically formulated for oxygenates
hydrotreating. Hence, one of the critical technical challenges to make
the hydrodeoxygenation of algae oil process economically feasible is
related to the research and development of effective catalysts.
[65][66]
Jet fuel
Rising
jet fuel prices are putting severe pressure on airline companies,
[67]
creating an incentive for algal jet fuel research. The International
Air Transport Association, for example, supports research, development
and deployment of algal fuels. IATA's goal is for its members to be
using 10% alternative fuels by 2017.
[68]
Trials have been carried with aviation biofuel by
Air New Zealand,
[69] Lufthansa, and
Virgin Airlines.
[70]
In February 2010, the
Defense Advanced Research Projects Agency
announced that the U.S. military was about to begin large-scale oil
production from algal ponds into jet fuel. After extraction at a cost of
$2 per gallon, the oil will be refined at less than $3 a gallon. A
larger-scale refining operation, producing 50 million gallons a year, is
expected to go into production in 2013, with the possibility of lower
per gallon costs so that algae-based fuel would be competitive with
fossil fuels. The projects, run by the companies
SAIC and
General Atomics, are expected to produce 1,000 gallons of oil per acre per year from algal ponds.
[71]
Species
Research into algae for the mass-production of oil focuses mainly on
microalgae (organisms capable of photosynthesis that are less than 0.4 mm in diameter, including the
diatoms and
cyanobacteria) as opposed to macroalgae, such as
seaweed.
The preference for microalgae has come about due largely to their less
complex structure, fast growth rates, and high oil-content (for some
species). However, some research is being done into using seaweeds for
biofuels, probably due to the high availability of this resource.
[72][73]
As of 2012 researchers across various locations worldwide have
started investigating the following species for their suitability as a
mass oil-producers:
[74][75][76]
The amount of oil each strain of algae produces varies widely. Note the following microalgae and their various oil yields:
- Ankistrodesmus TR-87: 28–40% dry weight
- Botryococcus braunii: 29–75% dw
- Chlorella sp.: 29%dw
- Chlorella protothecoides(autotrophic/ heterothrophic): 15–55% dw
- Crypthecodinium cohnii: 20%dw
- Cyclotella DI- 35: 42%dw
- Dunaliella tertiolecta : 36–42%dw
- Hantzschia DI-160: 66%dw
- Nannochloris: 31(6–63)%dw
- Nannochloropsis : 46(31–68)%dw
- Neochloris oleoabundans: 35–54%dw
- Nitzschia TR-114: 28–50%dw
- Phaeodactylum tricornutum: 31%dw
- Scenedesmus TR-84: 45%dw
- Schizochytrium 50–77%dw[79]
- Stichococcus: 33(9–59)%dw
- Tetraselmis suecica: 15–32%dw
- Thalassiosira pseudonana: (21–31)%dw
In addition, due to its high growth-rate,
Ulva[80] has been investigated as a fuel for use in the
SOFT cycle,
(SOFT stands for Solar Oxygen Fuel Turbine), a closed-cycle
power-generation system suitable for use in arid, subtropical regions.
[81]
Other species used include Clostridium saccharoperbutylacetonicum,
[82] Sargassum, Glacilaria, Prymnesium parvum, and Euglena gracilis
[83]
Algae Nutrients and Growth Inputs
Light
is what algae primarily needs for growth as it is the most limiting
factor. Many companies are investing for developing systems and
technologies for providing artificial light. One of them is OriginOil
that has developed a Helix BioReactorTM that features a rotating
vertical shaft with low-energy lights arranged in a helix pattern.
[84]
Water temperature also influences the metabolic and reproductive rates
of algae. Although most algae species grow at low rate when the water
temperature gets lower, the biomass of algal communities can get large
due to the absence of grazing organisms.
[84]
The modest increases in water current velocity may also affect rates of
algae growth since the rate of nutrient uptake and boundary layer
diffusion increases with current velocity.
[84]
Other than light and water, phosphorus, nitrogen, and certain
micronutrients are also useful and essential in growing algae. Nitrogen
and phosphorus are the two most significant nutrients required for algal
productivity, but other nutrients such as carbon and silica are
additionally required.
[85]
Of the nutrients required, phosphorus is one of the most essential ones
as it is used in numerous metabolic processes. The microalgae
D. tertiolecta was analyzed to see which nutrient affects its growth the most.
[86]
The concentrations of phosphorus (P), iron (Fe), cobalt (Co), zinc
(Zn), manganese (Mn) and molybdenum (Mo), magnesium (Mg), calcium (Ca),
silicon (Si) and sulfur (S) concentrations were measured daily using
inductively coupled plasma (ICP) analysis. Among all these elements
being measured, phosphorus resulted in the most dramatic decrease, with a
reduction of 84% over the course of the culture.
[86] This result indicates that phosphorus, in the form of phosphate, is required in high amounts by all organisms for metabolism.
There are two enrichment media that have been extensively used to
grow most of the algae species: Walne medium and the Guillard’s F/
2 medium.
[87]
These commercially available nutrient solutions may reduce time for
preparing all the nutrients required to grow algae. However, due to
their complexity in the process of generation and high cost, they are
not used for large-scale culture operations.
[87]
Therefore, enrichment media used for mass production of algae contain
only the most important nutrients with agriculture-grade fertilizers
rather than laboratory-grade fertilizers.
[87]
Algae cultivation
Photobioreactor from glass tubes
Design of a race-way open pond commonly used for algal culture
Algae grow much faster than food crops, and can produce hundreds of
times more oil per unit area than conventional crops such as rapeseed,
palms, soybeans, or
jatropha.
[44]
As algae have a harvesting cycle of 1–10 days, their cultivation
permits several harvests in a very short time-frame, a strategy
differing from that associated with annual crops.
[41]
In addition, algae can be grown on land unsuitable for terrestrial
crops, including arid land and land with excessively saline soil,
minimizing competition with agriculture.
[88] Most research on algae cultivation has focused on growing algae in clean but expensive
photobioreactors, or in open ponds, which are cheap to maintain but prone to contamination.
[89]
Closed-loop system
The
lack of equipment and structures needed to begin growing algae in large
quantities has inhibited widespread mass-production of algae for
biofuel production. Maximum use of existing agriculture processes and
hardware is the goal.
[90]
Closed systems (not exposed to open air) avoid the problem of
contamination by other organisms blown in by the air. The problem for a
closed system is finding a cheap source of sterile
CO
2. Several experimenters have found the
CO
2 from a smokestack works well for growing algae.
[91][92] For reasons of economy, some experts think that algae farming for biofuels will have to be done as part of
cogeneration, where it can make use of waste heat and help soak up pollution.
[93][94]
Photobioreactors
Most companies pursuing algae as a source of biofuels pump
nutrient-rich water through plastic or borosilicate glass tubes (called "
bioreactors" ) that are exposed to sunlight (and so-called
photobioreactors or PBR).
Running a PBR is more difficult than using an open pond, and
costlier, but may provide a higher level of control and productivity.
[41]
In addition, a photobioreactor can be integrated into a closed loop
cogeneration system much more easily than ponds or other methods.
Open pond
Raceway pond used for the cultivation of microalgae
Open-pond systems for the most part have been given up for the cultivation of algae with especially high oil content.
[95] Many
[who?] believe that a major flaw of the
Aquatic Species Program
was the decision to focus their efforts exclusively on open-ponds; this
makes the entire effort dependent upon the hardiness of the strain
chosen, requiring it to be unnecessarily resilient in order to withstand
wide swings in temperature and pH, and competition from invasive algae
and bacteria. Open systems using a monoculture are also vulnerable to
viral infection. The energy that a high-oil strain invests into the
production of oil is energy that is not invested into the production of
proteins or carbohydrates, usually resulting in the species being less
hardy, or having a slower growth rate. Algal species with a lower oil
content, not having to divert their energies away from growth, can be
grown more effectively in the harsher conditions of an open system.
[41]
Some open sewage-ponds trial production has taken place in
Marlborough, New Zealand.
[96]
Algal turf scrubber
2.5 acre ATS system, installed by Hydromentia on a farm creek in Florida
The algal turf scrubber (ATS) is a system designed primarily for
cleaning nutrients and pollutants out of water using algal turfs. ATS
mimics the algal turfs of a natural coral reef by taking in nutrient
rich water from waste streams or natural water sources, and pulsing it
over a sloped surface.
[97]
This surface is coated with a rough plastic membrane or a screen, which
allows naturally occurring algal spores to settle and colonize the
surface. Once the algae has been established, it can be harvested every
5–15 days,
[98] and can produce 18 metric tons of algal biomass per hectare per year.
[99]
In contrast to other methods, which focus primarily on a single high
yielding species of algae, this method focuses on naturally occurring
polycultures of algae. As such, the lipid content of the algae in an ATS
system is usually lower, which makes it more suitable for a fermented
fuel product, such as ethanol, methane, or butanol.
[99] Conversely, the harvested algae could be treated with a
hydrothermal liquefaction process, which would make possible biodiesel, gasoline, and jet fuel production.
[100]
There are three major advantages of ATS over other systems. The first
advantage is documented higher productivity over open pond systems.
[101]
The second is lower operating and fuel production costs. The third is
the elimination of contamination issues due to the reliance on naturally
occurring algae species. The projected costs for energy production in
an ATS system are $0.75/kg, compared to a photobioreactor which would
cost $3.50/kg.
[99]
Furthermore, due to the fact that the primary purpose of ATS is
removing nutrients and pollutants out of water, and these costs have
been shown to be lower than other methods of nutrient removal, this may
incentivize the use of this technology for nutrient removal as the
primary function, with biofuel production as an added benefit.
[102]
Algae being harvested and dried from an ATS system
Fuel production
After
harvesting the algae, the biomass is typically processed in a series of
steps, which can differ based on the species and desired product; this
is an active area of research
[41]
and also is the bottleneck of this technology: the cost of extraction
is higher than those obtained. One of the solutions is to use filter
feeders to "eat" them. Improved animals can provide both foods and
fuels. An alternative method to extract the algae is to grow the algae
with specific types of fungi. This causes bio-flocculation of the algae
which allows for easier extraction.
[103]
Dehydration
Often, the algae is dehydrated, and then a solvent such as hexane is used to extract energy-rich compounds like
triglycerides from the dried material.
[1]
Then, the extracted compounds can be processed into fuel using standard
industrial procedures. For example, the extracted triglycerides are
reacted with methanol to create biodiesel via
transesterification.
[1]
The unique composition of fatty acids of each species influences the
quality of the resulting biodiesel and thus must be taken into account
when selecting algal species for feedstock.
[41]
Hydrothermal liquefaction
An alternative approach called
Hydrothermal liquefaction
employs a continuous process that subjects harvested wet algae to high
temperatures and pressures—350 °C (662 °F) and 3,000 pounds per square
inch (21,000 kPa).
[104][105][106]
Products include crude oil, which can be further refined into
aviation fuel, gasoline, or diesel fuel using one or many upgrading
processes.
[107]
The test process converted between 50 and 70 percent of the algae’s
carbon into fuel. Other outputs include clean water, fuel gas and
nutrients such as nitrogen, phosphorus, and potassium.
[104]
Nutrients
Nutrients like
nitrogen (N),
phosphorus (P), and
potassium (K), are important for plant growth and are essential parts of fertilizer.
Silica
and iron, as well as several trace elements, may also be considered
important marine nutrients as the lack of one can limit the growth of,
or productivity in, an area.
[108]
Carbon dioxide
Bubbling
CO
2 through algal cultivation systems can greatly increase
productivity and yield (up to a saturation point). Typically, about 1.8
tonnes of
CO
2 will be utilised per tonne of algal biomass (dry) produced, though this varies with algae species.
[109] The Glenturret Distillery in
Perthshire, UK – home to
The Famous Grouse Whisky – percolate
CO
2 made during the whisky distillation through a microalgae bioreactor. Each tonne of microalgae absorbs two tonnes of
CO
2. Scottish Bioenergy, who run the project, sell the microalgae as high value, protein-rich food for
fisheries. In the future, they will use the algae residues to produce renewable energy through
anaerobic digestion.
[110]
Nitrogen
Nitrogen
is a valuable substrate that can be utilized in algal growth. Various
sources of nitrogen can be used as a nutrient for algae, with varying
capacities. Nitrate was found to be the preferred source of nitrogen, in
regards to amount of biomass grown. Urea is a readily available source
that shows comparable results, making it an economical substitute for
nitrogen source in large scale culturing of algae.
[111]
Despite the clear increase in growth in comparison to a nitrogen-less
medium, it has been shown that alterations in nitrogen levels affect
lipid content within the algal cells. In one study
[112]
nitrogen deprivation for 72 hours caused the total fatty acid content
(on a per cell basis) to increase by 2.4-fold. 65% of the total fatty
acids were esterified to triacylglycerides in oil bodies, when compared
to the initial culture, indicating that the algal cells utilized de novo
synthesis of fatty acids. It is vital for the lipid content in algal
cells to be of high enough quantity, while maintaining adequate cell
division times, so parameters that can maximize both are under
investigation.
Wastewater
A possible nutrient source is
waste water
from the treatment of sewage, agricultural, or flood plain run-off, all
currently major pollutants and health risks. However, this waste water
cannot feed algae directly and must first be processed by bacteria,
through
anaerobic digestion.
If waste water is not processed before it reaches the algae, it will
contaminate the algae in the reactor, and at the very least, kill much
of the desired algae strain. In
biogas facilities, organic waste is often converted to a mixture of carbon dioxide,
methane,
and organic fertilizer. Organic fertilizer that comes out of the
digester is liquid, and nearly suitable for algae growth, but it must
first be cleaned and sterilized.
[113]
The utilization of wastewater and ocean water instead of freshwater
is strongly advocated due to the continuing depletion of freshwater
resources. However, heavy metals, trace metals, and other contaminants
in wastewater can decrease the ability of cells to produce lipids
biosynthetically and also impact various other workings in the machinery
of cells. The same is true for ocean water, but the contaminants are
found in different concentrations. Thus, agricultural-grade fertilizer
is the preferred source of nutrients, but heavy metals are again a
problem, especially for strains of algae that are susceptible to these
metals. In open pond systems the use of strains of algae that can deal
with high concentrations of heavy metals could prevent other organisms
from infesting these systems.
[88]
In some instances it has even been shown that strains of algae can
remove over 90% of nickel and zinc from industrial wastewater in
relatively short periods of time.
[114]
Environmental impact
In
comparison with terrestrial-based biofuel crops such as corn or
soybeans, microalgal production results in a much less significant land
footprint due to the higher oil productivity from the microalgae than
all other oil crops.
[115]
Algae can also be grown on marginal lands useless for ordinary crops
and with low conservation value, and can use water from salt aquifers
that is not useful for agriculture or drinking.
[93][116] Algae can also grow on the surface of the ocean in bags or floating screens.
[117] Thus microalgae could provide a source of clean energy with little
impact on the provisioning of adequate food and water or the
conservation of biodiversity.
[118]
Algae cultivation also requires no external subsidies of insecticides
or herbicides, removing any risk of generating associated pesticide
waste streams. In addition, algal biofuels are much less toxic, and
degrade far more readily than petroleum-based fuels.
[119][120][121]
However, due to the flammable nature of any combustible fuel, there is
potential for some environmental hazards if ignited or spilled, as may
occur in a train derailment or a pipeline leak.
[122]
This hazard is reduced compared to fossil fuels, due to the ability for
algal biofuels to be produced in a much more localized manner, and due
to the lower toxicity overall, but the hazard is still there
nonetheless. Therefore, algal biofuels should be treated in a similar
manner to petroleum fuels in transportation and use, with sufficient
safety measures in place at all times.
Studies have determined that replacing fossil fuels with renewable
energy sources, such as biofuels, have the capability of reducing
CO
2 emissions by up to 80%.
[123] An algae-based system could capture approximately 80% of the
CO
2 emitted from a power plant when sunlight is available. Although this
CO
2 will later be released into the atmosphere when the fuel is burned, this
CO
2 would have entered the atmosphere regardless.
[116] The possibility of reducing total
CO
2 emissions therefore lies in the prevention of the release of
CO
2 from fossil fuels. Furthermore, compared to fuels like
diesel and petroleum, and even compared to other sources of biofuels,
the production and combustion of algal biofuel does not produce any
sulfur oxides or nitrous oxides, and produces a reduced amount of carbon
monoxide, unburned hydrocarbons, and reduced emission of other harmful
pollutants.
[124]
Since terrestrial plant sources of biofuel production simply do not
have the production capacity to meet current energy requirements,
microalgae may be one of the only options to approach complete
replacement of fossil fuels.
Microalgae production also includes the ability to use saline waste or waste
CO
2 streams as an energy source. This opens a new strategy
to produce biofuel in conjunction with waste water treatment, while
being able to produce clean water as a byproduct.
[124]
When used in a microalgal bioreactor, harvested microalgae will capture
significant quantities of organic compounds as well as heavy metal
contaminants absorbed from wastewater streams that would otherwise be
directly discharged into surface and ground-water.
[115]
Moreover, this process also allows the recovery of phosphorus from
waste, which is an essential but scarce element in nature – the reserves
of which are estimated to have depleted in the last 50 years.
[125]
Another possibility is the use of algae production systems to clean up
non-point source pollution, in a system known as an algal turf scrubber
(ATS). This has been demonstrated to reduce nitrogen and phosphorus
levels in rivers and other large bodies of water affected by
eutrophication, and systems are being built that will be capable of
processing up to 110 million liters of water per day. ATS can also be
used for treating point source pollution, such as the waste water
mentioned above, or in treating livestock effluent.
[99][126][127]
Polycultures
Nearly
all research in algal biofuels has focused on culturing single species,
or monocultures, of microalgae. However, ecological theory and
empirical studies have demonstrated that plant and algae polycultures,
i.e. groups of multiple species, tend to produce larger yields than
monocultures.
[128][129][130][131]
Experiments have also shown that more diverse aquatic microbial
communities tend to be more stable through time than less diverse
communities.
[132][133][134][135] Recent studies found that polycultures of microalgae produced significantly higher lipid yields than monocultures.
[136][137] Polycultures also tend to be more resistant to pest and disease outbreaks, as well as invasion by other plants or algae.
[138]
Thus culturing microalgae in polyculture may not only increase yields
and stability of yields of biofuel, but also reduce the environmental
impact of an algal biofuel industry.
[118]
Economic viability
There
is clearly a demand for sustainable biofuel production, but whether a
particular biofuel will be used ultimately depends not on sustainability
but cost efficiency. Therefore, research is focusing on cutting the
cost of algal biofuel production to the point where it can compete with
conventional petroleum.
[41][139] The production of several products from algae has been mentioned
[weasel words]
as the most important factor for making algae production economically
viable. Other factors are the improving of the solar energy to biomass
conversion efficiency (currently 3%, but 5 to 7% is theoretically
attainable
[140])and making the oil extraction from the algae easier.
[141]
In a 2007 report
[41] a formula was derived estimating the cost of algal oil in order for it to be a viable substitute to petroleum diesel:
-
- C(algal oil) = 25.9 × 10−3 C(petroleum)
where: C
(algal oil) is the price of microalgal oil in dollars per gallon and C
(petroleum)
is the price of crude oil in dollars per barrel. This equation assumes
that algal oil has roughly 80% of the caloric energy value of crude
petroleum.
[142]
With current technology available, it is estimated that the cost of
producing microalgal biomass is $2.95/kg for photobioreactors and
$3.80/kg for open-ponds. These estimates assume that carbon dioxide is
available at no cost.
[143]
If the annual biomass production capacity is increased to 10,000
tonnes, the cost of production per kilogram reduces to roughly $0.47 and
$0.60, respectively. Assuming that the biomass contains 30% oil by
weight, the cost of biomass for providing a liter of oil would be
approximately $1.40 ($5.30/gal) and $1.81 ($6.85/gal) for
photobioreactors and raceways, respectively. Oil recovered from the
lower cost biomass produced in photobioreactors is estimated to cost
$2.80/L, assuming the recovery process contributes 50% to the cost of
the final recovered oil.
[41]
If existing algae projects can achieve biodiesel production price
targets of less than $1 per gallon, the United States may realize its
goal of replacing up to 20% of transport fuels by 2020 by using
environmentally and economically sustainable fuels from algae
production.
[144]
Whereas technical problems, such as harvesting, are being addressed
successfully by the industry, the high up-front investment of
algae-to-biofuels facilities is seen by many as a major obstacle to the
success of this technology. Only few studies on the economic viability
are publicly available, and must often rely on the little data (often
only engineering estimates) available in the public domain. Dmitrov
[145] examined the
GreenFuel's photobioreactor and estimated that algae oil would only be competitive at an oil price of $800 per barrel. A study by Alabi et al.
[146]
examined raceways, photobioreactors and anaerobic fermenters to make
biofuels from algae and found that photobioreactors are too expensive to
make biofuels. Raceways might be cost-effective in warm climates with
very low labor costs, and fermenters may become cost-effective
subsequent to significant process improvements. The group found that
capital cost, labor cost and operational costs (fertilizer, electricity,
etc.) by themselves are too high for algae biofuels to be
cost-competitive with conventional fuels. Similar results were found by
others,
[147][148][149]
suggesting that unless new, cheaper ways of harnessing algae for
biofuels production are found, their great technical potential may never
become economically accessible. Recently,
Rodrigo E. Teixeira[150]
demonstrated a new reaction and proposed a process for harvesting and
extracting raw materials for biofuel and chemical production that
requires a fraction of the energy of current methods, while extracting
all cell constituents.
Use of Byproducts
Many
of the byproducts produced in the processing of microalgae can be used
in various applications, many of which have a longer history of
production than algal biofuel. Some of the products not used in the
production of biofuel include natural dyes and pigments, antioxidants,
and other high-value bio-active compounds.
[89][151][152]
These chemicals and excess biomass have found numerous use in other
industries. For example, the dyes and oils have found a place in
cosmetics, commonly as thickening and water-binding agents.
[153]
Discoveries within the pharmaceutical industry include antibiotics and
antifungals derived from microalgae, as well as natural health products,
which have been growing in popularity over the past few decades. For
instance
Spirulina contains numerous polyunsaturated fats (Omega 3 and 6), amino acids, and vitamins,
[154] as well as pigments that may be beneficial, such as beta-carotene and chlorophyll.
[155]
Advantages
Ease of growth
One
of the main advantages that using microalgae as the feedstock when
compared to more traditional crops is that it can be grown much more
easily.
[156] Algae can be grown in land that would not be considered suitable for the growth of the regularly used crops.
[89] In addition to this, wastewater that would normally hinder plant growth has been shown to be very effective in growing algae.
[156]
Because of this, algae can be grown without taking up arable land that
would otherwise be used for producing food crops, and the better
resources can be reserved for normal crop production. Microalgae also
require fewer resources to grow and little attention is needed, allowing
the growth and cultivation of algae to be a very passive process.
[89]
Impact on food
Many
traditional feedstocks for biodiesel, such as corn and palm, are also
used as feed for livestock on farms, as well as a valuable source of
food for humans. Because of this, using them as biofuel reduces the
amount of food available for both, resulting in an increased cost for
both the food and the fuel produced. Using algae as a source of
biodiesel can alleviate this problem in a number of ways. First, algae
is not used as a primary food source for humans, meaning that it can be
used solely for fuel and there would be little impact in the food
industry.
[157]
Second, many of the waste-product extracts produced during the
processing of algae for biofuel can be used as a sufficient animal feed.
This is an effective way to minimize waste and a much cheaper
alternative to the more traditional corn- or grain-based feeds.
[158]
Minimization of waste
Growing
algae as a source of biofuel has also been shown to have numerous
environmental benefits, and has presented itself as a much more
environmentally friendly alternative to current biofuels. For one, it is
able to utilize run-off, water contaminated with fertilizers and other
nutrients that are a by-product of farming, as its primary source of
water and nutrients.
[156]
Because of this, it prevents this contaminated water from mixing with
the lakes and rivers that currently supply our drinking water. In
addition to this, the ammonia, nitrates, and phosphates that would
normally render the water unsafe actually serve as excellent nutrients
for the algae, meaning that fewer resources are needed to grow the
algae.
[89]
Many algae species used in biodiesel production are excellent
bio-fixers, meaning they are able to remove carbon dioxide from the
atmosphere to use as a form of energy for themselves. Because of this,
they have found use in industry as a way to treat flue gases and reduce
GHG emissions.
[89]
Disadvantages
Commercial Viability
Algae
biodiesel is still a fairly new technology. Despite the fact that
research began over 30 years ago, it was put on hold during the
mid-1990s, mainly due to a lack of funding and a relatively low
petroleum cost.
[34]
For the next few years algae biofuels saw little attention; it was not
until the gas peak of the early 2000s that it eventually had a
revitalization in the search for alternative fuel sources.
[34]
While the technology exists to harvest and convert algae into a usable
source of biodiesel, it still hasn't been implemented into a large
enough scale to support the current energy needs. Further research will
be required to make the production of algae biofuels more efficient, and
at this point it is currently being held back by lobbyists in support
of alternative biofuels, like those produced from corn and grain.
[34] In 2013,
Exxon Mobil Chairman and CEO
Rex Tillerson said that after originally committing to spending up to $600 million on development in a joint venture with
J. Craig Venter’s
Synthetic Genomics, algae is "probably further" than "25 years away" from commercial viability,
[14] although
Solazyme[15] and
Sapphire Energy[16]
already began small-scale commercial sales in 2012 and 2013,
respectively. By 2017, most efforts had been abandoned or changed to
other applications, with only a few remaining.
[159]
Stability
The
biodiesel produced from the processing of microalgae differs from other
forms of biodiesel in the content of polyunsaturated fats.
[156]
Polyunsaturated fats are known for their ability to retain fluidity at
lower temperatures. While this may seem like an advantage in production
during the colder temperatures of the winter, the polyunsaturated fats
result in lower stability during regular seasonal temperatures.
[157]
Research
Current projects
United States
The
National Renewable Energy Laboratory
(NREL) is the U.S. Department of Energy's primary national laboratory
for renewable energy and energy efficiency research and development.
This program is involved in the production of renewable energies and
energy efficiency. One of its most current divisions is the biomass
program which is involved in biomass characterization, biochemical and
thermochemical conversion technologies in conjunction with biomass
process engineering and analysis. The program aims at producing energy
efficient, cost-effective and environmentally friendly technologies that
support rural economies, reduce the nations dependency in oil and
improve air quality.
[160]
At the
Woods Hole Oceanographic Institution and the
Harbor Branch Oceanographic Institution
the wastewater from domestic and industrial sources contain rich
organic compounds that are being used to accelerate the growth of algae.
[39] The Department of Biological and Agricultural Engineering at
University of Georgia is exploring microalgal biomass production using industrial wastewater.
[161] Algaewheel, based in
Indianapolis, Indiana, presented a proposal to build a facility in
Cedar Lake, Indiana that uses algae to treat
municipal wastewater, using the
sludge byproduct to produce biofuel.
[162][163] A similar approach is being followed by
Algae Systems, a company based in Daphne, Alabama.
[164]
Sapphire Energy (San Diego) has produced green crude from algae.
Solazyme (
South San Francisco, California) has produced a fuel suitable for powering jet aircraft from algae.
[165]
The Marine Research station in
Ketch Harbour, Nova Scotia, has been involved in growing algae for 50 years. The
National Research Council (Canada)
(NRC) and National Byproducts Program have provided $5 million to fund
this project. The aim of the program has been to build a 50 000 litre
cultivation pilot plant at the Ketch harbor facility. The station has
been involved in assessing how best to grow algae for biofuel and is
involved in investigating the utilization of numerous algae species in
regions of North America. NRC has joined forces with the United States
Department of Energy, the
National Renewable Energy Laboratory in Colorado and
Sandia National Laboratories in New Mexico.
[160]
Europe
Universities in the United Kingdom which are working on producing oil from algae include:
University of Manchester,
University of Sheffield,
University of Glasgow,
University of Brighton,
University of Cambridge,
University College London,
Imperial College London,
Cranfield University and
Newcastle University. In Spain, it is also relevant the research carried out by the
CSIC´s
Instituto de Bioquímica Vegetal y Fotosíntesis (Microalgae
Biotechnology Group,
Seville).
[166]
The
European Algae Biomass Association
(EABA) is the European association representing both research and
industry in the field of algae technologies, currently with 79 members.
The association is headquartered in Florence, Italy. The general
objective of the EABA is to promote mutual interchange and cooperation
in the field of biomass production and use, including biofuels uses and
all other utilisations. It aims at creating, developing and maintaining
solidarity and links between its Members and at defending their
interests at European and international level. Its main target is to act
as a catalyst for fostering synergies among scientists, industrialists
and decision makers to promote the development of research, technology
and industrial capacities in the field of Algae.
CMCL innovations and the
University of Cambridge are carrying out a detailed design study of a C-FAST
[167]
(Carbon negative Fuels derived from Algal and Solar Technologies)
plant. The main objective is to design a pilot plant which can
demonstrate production of hydrocarbon fuels (including diesel and
gasoline) as sustainable carbon-negative energy carriers and raw
materials for the chemical commodity industry. This project will report
in June 2013.
Ukraine plans to produce biofuel using a special type of algae.
[168]
The
European Commission's Algae Cluster Project, funded through the
Seventh Framework Programme,
is made up of three algae biofuel projects, each looking to design and
build a different algae biofuel facility covering 10ha of land. The
projects are BIOFAT, All-Gas and InteSusAl.
[169]
Since various fuels and chemicals can be produced from algae, it has
been suggested to investigate the feasibility of various production
processes( conventional extraction/separation, hydrothermal
liquefaction, gasification and pyrolysis) for application in an
integrated algal biorefinery.
[170]
India
Reliance industries in collaboration with
Algenol, USA commissioned a pilot project to produce algal bio-oil in the year 2014.
[171] Spirulina
which is an alga rich in proteins content has been commercially
cultivated in India. Algae is used in India for treating the sewage in
open/natural oxidation ponds This reduces the
Biological Oxygen Demand (BOD) of the sewage and also provides algal biomass which can be converted to fuel.
[172]
Other
The Algae Biomass Organization (ABO)
[173]
is a non-profit organization whose mission is "to promote the
development of viable commercial markets for renewable and sustainable
commodities derived from algae".
The
National Algae Association
(NAA) is a non-profit organization of algae researchers, algae
production companies and the investment community who share the goal of
commercializing algae oil as an alternative feedstock for the biofuels
markets. The NAA gives its members a forum to efficiently evaluate
various algae technologies for potential early stage company
opportunities.
Pond Biofuels Inc.
[174]
in Ontario, Canada has a functioning pilot plant where algae is grown
directly off of smokestack emissions from a cement plant, and dried
using waste heat.
[94] In May 2013, Pond Biofuels announced a partnership with the
National Research Council of Canada and
Canadian Natural Resources Limited to construct a demonstration-scale algal biorefinery at an oil sands site near Bonnyville, Alberta.
[175]
Ocean Nutrition Canada
in Halifax, Nova Scotia, Canada has found a new strain of algae that
appears capable of producing oil at a rate 60 times greater than other
types of algae being used for the generation of biofuels.
[176]
VG Energy, a subsidiary of Viral Genetics Incorporated,
[177]
claims to have discovered a new method of increasing algal lipid
production by disrupting the metabolic pathways that would otherwise
divert photosynthetic energy towards carbohydrate production. Using
these techniques, the company states that lipid production could be
increased several-fold, potentially making algal biofuels
cost-competitive with existing fossil fuels.
Algae production from the warm water discharge of a nuclear power plant has been piloted by Patrick C. Kangas at
Peach Bottom Nuclear Power Station, owned by
Exelon
Corporation. This process takes advantage of the relatively high
temperature water to sustain algae growth even during winter months.
[178]
Companies such as Sapphire Energy and Bio Solar Cells
[179]
are using genetic engineering to make algae fuel production more
efficient. According to Klein Lankhorst of Bio Solar Cells, genetic
engineering could vastly improve algae fuel efficiency as algae can be
modified to only build short carbon chains instead of long chains of
carbohydrates.
[180] Sapphire Energy also uses chemically induced mutations to produce algae suitable for use as a crop.
[181]
Some commercial interests into large-scale algal-cultivation systems
are looking to tie into existing infrastructures, such as cement
factories,
[94] coal power plants, or sewage treatment facilities. This approach changes wastes into resources to provide the raw materials,
CO
2 and nutrients, for the system.
[182]
A feasibility study using marine microalgae in a photobioreactor is
being done by The International Research Consortium on Continental
Margins at the
Jacobs University Bremen.
[183]
The Department of Environmental Science at
Ateneo de Manila University in the
Philippines, is working on producing biofuel from a local species of algae.
[184]
Genetic engineering
Genetic engineering
algae has been used to increase lipid production or growth rates.
Current research in genetic engineering includes either the introduction
or removal of
enzymes. In 2007 Oswald et al. introduced a
monoterpene synthase from sweet
basil into
Saccharomyces cerevisiae, a strain of
yeast.
[185] This particular monoterpene synthase causes the de novo synthesis of large amounts of
geraniol, while also secreting it into the medium. Geraniol is a primary component in
rose oil,
palmarosa oil, and
citronella oil as well as essential oils, making it a viable source of
triacylglycerides for biodiesel production.
[186]
The enzyme
ADP-glucose pyrophosphorylase
is vital in starch production, but has no connection to lipid
synthesis. Removal of this enzyme resulted in the sta6 mutant, which
showed increased lipid content. After 18 hours of growth in nitrogen
deficient medium the sta6 mutants had on average 17 ng
triacylglycerides/1000 cells, compared to 10 ng/1000 cells in WT cells.
This increase in lipid production was attributed to reallocation of
intracellular resources, as the algae diverted energy from starch
production.
[187]
In 2013 researchers used a "knock-down" of fat-reducing enzymes
(multifunctional lipase/phospholipase/acyltransferase) to increase
lipids (oils) without compromising growth. The study also introduced an
efficient screening process. Antisense-expressing knockdown strains 1A6
and 1B1 contained 2.4- and 3.3-fold higher lipid content during
exponential growth, and 4.1- and 3.2-fold higher lipid content after 40 h
of silicon starvation.
[188][189]
Funding programs
Numerous
Funding programs have been created with aims of promoting the use of
Renewable Energy. In Canada, the ecoAgriculture biofuels capital
initiative (ecoABC) provides $25 million per project to assist farmers
in constructing and expanding a renewable fuel production facility. The
program has $186 million set aside for these projects. The sustainable
development (SDTC) program has also applied $500 millions over 8 years
to assist with the construction of next-generation renewable fuels. In
addition, over the last 2 years $10 million has been made available for
renewable fuel research and analysis
[190]
In Europe, the Seventh Framework Programme (FP7) is the main
instrument for funding research. Similarly, the NER 300 is an
unofficial, independent portal dedicated to renewable energy and grid
integration projects. Another program includes the
Horizon 2020
program which will start 1 January, and will bring together the
framework program and other EC innovation and research funding into a
new integrated funding system
[191]
The American
NBB's
Feedstock Development program is addressing production of algae on the horizon to expand available material for biodiesel in a sustainable manner.
[192]
International policies
Canada
Numerous
policies have been put in place since the 1975 oil crisis in order to
promote the use of Renewable Fuels in the United States, Canada and
Europe. In Canada, these included the implementation of excise taxes
exempting propane and natural gas which was extended to ethanol made
from biomass and methanol in 1992. The federal government also announced
their renewable fuels strategy in 2006 which proposed four components:
increasing availability of renewable fuels through regulation,
supporting the expansion of Canadian production of renewable fuels,
assisting farmers to seize new opportunities in this sector and
accelerating the commercialization of new technologies. These mandates
were quickly followed by the Canadian provinces:
BC introduced a 5% ethanol and 5% renewable diesel requirement which
was effective by January 2010. It also introduced a low carbon fuel
requirement for 2012 to 2020.
Alberta introduced a 5% ethanol and 2% renewable diesel requirement
implemented April 2011. The province also introduced a minimum 25% GHG
emission reduction requirement for qualifying renewable fuels.
Saskatchewan implemented a 2% renewable diesel requirement in 2009.
[193]
Additionally, in 2006, the Canadian Federal Government announced its
commitment to using its purchasing power to encourage the biofuel
industry. Section three of the 2006 alternative fuels act stated that
when it is economically feasible to do so-75% per cent of all federal
bodies and crown corporation will be motor vehicles.
[190]
The
National Research Council of Canada has established research on Algal Carbon Conversion as one of its flagship programs.
[194]
As part of this program, the NRC made an announcement in May 2013 that
they are partnering with Canadian Natural Resources Limited and Pond
Biofuels to construct a demonstration-scale algal biorefinery near
Bonnyville, Alberta.
[175]
United States
Policies
in the United States have included a decrease in the subsidies provided
by the federal and state governments to the oil industry which have
usually included $2.84 billion. This is more than what is actually set
aside for the biofuel industry. The measure was discussed at the G20 in
Pittsburgh where leaders agreed that "inefficient fossil fuel subsidies
encourage wasteful consumption, reduce our energy security, impede
investment in clean sources and undermine efforts to deal with the
threat of climate change". If this commitment is followed through and
subsidies are removed, a fairer market in which algae biofuels can
compete will be created. In 2010, the U.S. House of Representatives
passed a legislation seeking to give algae-based biofuels parity with
cellulose biofuels in federal tax credit programs. The algae-based
renewable fuel promotion act (HR 4168) was implemented to give biofuel
projects access to a $1.01 per gal production tax credit and 50% bonus
depreciation for biofuel plant property. The U.S Government also
introduced the domestic Fuel for Enhancing National Security Act
implemented in 2011. This policy constitutes an amendment to the Federal
property and administrative services act of 1949 and federal defense
provisions in order to extend to 15 the number of years that the
Department of Defense (DOD) multiyear contract may be entered into the
case of the purchase of advanced biofuel. Federal and DOD programs are
usually limited to a 5-year period
[195]
Other
The
European Union (EU) has also responded by quadrupling the credits for
second-generation algae biofuels which was established as an amendment
to the Biofuels and Fuel Quality Directives
[191]
Companies
With algal biofuel being a relatively new alternative to conventional
petroleum products, it leaves numerous opportunities for drastic
advances in all aspects of the technology. Producing algae biofuel is
not yet a cost-effective replacement for gasoline, but alterations to
current methodologies can change this. The two most common targets for
advancements are the growth medium (open pond vs. photobioreactor) and
methods to remove the intracellular components of the algae. Below are
companies that are currently innovating algal biofuel technologies.
Algenol Biofuels
Founded
in 2006, Algenol Biofuels is a global, industrial biotechnology company
that is commercializing its patented algae technology for production of
ethanol and other fuels. Based in Southwest Florida, Algenol’s patented
technology enables the production of the four most important fuels
(ethanol, gasoline, jet, and diesel fuel) using proprietary algae,
sunlight, carbon dioxide and saltwater for around $1.27 per gallon and
at production levels of 8,000 total gallons of liquid fuel per acre per
year. Algenol's technology produces high yields and relies on patented
photobioreactors and proprietary downstream techniques for low-cost fuel
production using carbon dioxide from industrial sources.
[196]
The company originally intended on producing commercially by 2014, but
was set back when Florida Governor Rick Scott signed a bill in 2013
eliminating the state's mandate of a minimum of 10% ethanol in
commercial gasoline.
[197]
This caused Algenol CEO Paul Woods to scrap a plan for a US $500
million plant to produce commercial amounts of algae biofuels and pursue
other job sites. Currently, Algenol is a partner of the US Department
of Energy's Bioenergy Technologies Office, and in 2015 began
smaller-scale commercial sales of E15 and E85 ethanol blends to Protec
Fuel, a Florida-based fuel distributor.
[198]
Blue Marble Production
Blue
Marble Production is a Seattle-based company that is dedicated to
removing algae from algae-infested water. This in turn cleans up the
environment and allows this company to produce biofuel. Rather than just
focusing on the mass production of algae, this company focuses on what
to do with the byproducts. This company recycles almost 100% of its
water via reverse osmosis, saving about 26,000 gallons of water every
month. This water is then pumped back into their system. The gas
produced as a byproduct of algae will also be recycled by being placed
into a photobioreactor system that holds multiple strains of algae.
Whatever gas remains is then made into pyrolysis oil by thermochemical
processes. Not only does this company seek to produce biofuel, but it
also wishes to use algae for a variety of other purposes such as
fertilizer, food flavoring, anti-inflammatory, and anti-cancer drugs.
[199]
Solazyme
Solazyme
is one of a handful of companies which is supported by oil companies
such as Chevron. Additionally, this company is also backed by Imperium
Renewables, Blue Crest Capital Finance, and The Roda Group. Solazyme has
developed a way to use up to 80% percent of dry algae as oil.
[200]
This process requires the algae to grow in a dark fermentation vessel
and be fed by carbon substrates within their growth media. The effect is
the production of triglycerides that are almost identical to vegetable
oil. Solazyme's production method is said to produce more oil than those
algae cultivated photosynthetically or made to produce ethanol. Oil
refineries can then take this algal oil and turn it into biodiesel,
renewable diesel or jet fuels.
Part of Solazyme's testing, in collaboration with Maersk Line and the
US Navy, placed 30 tons of Soladiesel(RD) algae fuel into the
98,000-tonne, 300-meter container ship Maersk Kalmar. This fuel was used
at blends from 7% to 100% in an auxiliary engine on a month-long trip
from Bremerhaven, Germany to Pipavav, India in Dec 2011. In Jul 2012,
The US Navy used 700,000 gallons of HRD76 biodiesel in three ships of
the USS Nimitz "Green Strike Group" during the 2012 RIMPAC exercise in
Hawaii. The Nimitz also used 200,000 gallons of HRJ5 jet biofuel. The
50/50 biofuel blends were provided by Solazyme and Dynamic Fuels.
[201][202][203]
Sapphire Energy
Sapphire Energy
is a leader in the algal biofuel industry backed by the Wellcome Trust,
Bill Gates' Cascade Investment, Monsanto, and other large donors.
[204]
After experimenting with production of various algae fuels beginning in
2007, the company now focuses on producing what it calls "green crude"
from algae in open raceway ponds. After receiving more than $100 million
in federal funds in 2012, Sapphire built the first commercial
demonstration algae fuel facility in New Mexico and has continuously
produced biofuel since completion of the facility in that year.
[204] In 2013, Sapphire began commercial sales of algal biofuel to
Tesoro, making it one of the first companies, along with Solazyme, to sell algae fuel on the market.
[16]
Diversified Technologies Inc.
Diversified
Technologies Inc. has created a patent pending pre-treatment option to
reduce costs of oil extraction from algae. This technology, called
Pulsed Electric Field (PEF) technology, is a low cost, low energy
process that applies high voltage electric pulses to a slurry of algae.
[205]
The electric pulses enable the algal cell walls to be ruptured easily,
increasing the availability of all cell contents (Lipids, proteins and
carbohydrates), allowing the separation into specific components
downstream. This alternative method to intracellular extraction has
shown the capability to be both integrated in-line as well as scalable
into high yield assemblies. The Pulse Electric Field subjects the algae
to short, intense bursts of electromagnetic radiation in a treatment
chamber, electroporating the cell walls. The formation of holes in the
cell wall allows the contents within to flow into the surrounding
solution for further separation. PEF technology only requires 1-10
microsecond pulses, enabling a high-throughput approach to algal
extraction.
Preliminary calculations have shown that utilization of PEF
technology would only account for $0.10 per gallon of algae derived
biofuel produced. In comparison, conventional drying and solvent-based
extractions account for $1.75 per gallon. This inconsistency between
costs can be attributed to the fact that algal drying generally accounts
for 75% of the extraction process.
[206]
Although a relatively new technology, PEF has been successfully used in
both food decomtamination processes as well as waste water treatments.
[207]
Origin Oils Inc.
Origin Oils Inc. has been researching a revolutionary method called the Helix Bioreactor,
[208]
altering the common closed-loop growth system. This system utilizes low
energy lights in a helical pattern, enabling each algal cell to obtain
the required amount of light.
[209]
Sunlight can only penetrate a few inches through algal cells, making
light a limiting reagent in open-pond algae farms. Each lighting element
in the bioreactor is specially altered to emit specific wavelengths of
light, as a full spectrum of light is not beneficial to algae growth. In
fact, ultraviolet irradiation is actually detrimental as it inhibits
photosynthesis, photoreduction, and the 520 nm light-dark absorbance
change of algae.
[210]
This bioreactor also addresses another key issue in algal cell growth; introducing CO
2
and nutrients to the algae without disrupting or over-aerating the
algae. Origin Oils Inc. combats this issues through the creation of
their Quantum Fracturing technology. This process takes the CO
2
and other nutrients, fractures them at extremely high pressures and
then deliver the micron sized bubbles to the algae. This allows the
nutrients to be delivered at a much lower pressure, maintaining the
integrity of the cells.
[209]
Proviron
Proviron
is a Belgian microalgae company that also operates in the United
States. The company has been working on a new type of reactor (using
flat plates) which reduces the cost of algae cultivation. At
AlgaePARC
similar research is being conducted using 4 grow systems (1 open pond
system and 3 types of closed systems). According to René Wijffels the
current systems do not yet allow algae fuel to be produced
competitively. However using new (closed) systems, and by scaling up the
production it would be possible to reduce costs by 10X, up to a price
of 0,4 € per kg of algae.
[211]
Currently, Proviron focuses primarily on alternative uses of algae
cultures, such as environmentally-conscious plastics, esterification
processes, and de-icing processes.
[212]
Genifuels
Genifuel
Corporation has licensed the high temperature/pressure fuel extraction
process and has been working with the team at the lab since 2008. The
company intends to team with some industrial partners to create a pilot
plant using this process to make biofuel in industrial quantities.
[104]
Genifuel process combines hydrothermal liquefaction with catalytic
hydrothermal gasification in reactor running at 350 Celsius (662
Fahrenheit) and pressure of 3000 PSI.
[213]
Qeshm Microalgae Biorefinery Co. (QMAB)
QMAB
is an Iran-based biofuels company operating solely on the island of
Iranian island of Qeshm in the Strait of Hormuz. QMAB's original pilot
plant has been operating since 2009, and has a 25,000 Liter capacity.
[214]
In 2014, QMAB released BAYA Biofuel, a biofuel deriving from the algae
Nannochloropsis, and has since specified that its unique strain is up to
68% lipids by dry weight volume.
[214]
Development of the farm mainly focuses on 2 phases, production of
nutraceutical products and green crude oil to produce biofuel. The main
product of their microalgae culture is crude oil, which can be
fractioned into the same kinds of fuels and chemical compounds.
[2