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A semiconductor is a material which has an electrical conductivity value falling between that of a conductor, such as copper, and an insulator, such as glass. Its resistivity falls as its temperature rises; metals behave in the opposite way. Its conducting properties may be altered in useful ways by introducing impurities ("doping") into the crystal structure. When two differently doped regions exist in the same crystal, a semiconductor junction is created. The behavior of charge carriers, which include electrons, ions, and electron holes, at these junctions is the basis of diodes, transistors, and most modern electronics. Some examples of semiconductors are silicon, germanium, gallium arsenide, and elements near the so-called "metalloid staircase" on the periodic table. After silicon, gallium arsenide is the second-most common semiconductor and is used in laser diodes, solar cells, microwave-frequency integrated circuits, and others. Silicon is a critical element for fabricating most electronic circuits.
Semiconductor devices
can display a range of different useful properties, such as passing
current more easily in one direction than the other, showing variable
resistance, and having sensitivity to light or heat. Because the
electrical properties of a semiconductor material can be modified by
doping and by the application of electrical fields or light, devices
made from semiconductors can be used for amplification, switching, and energy conversion.
The conductivity of silicon is increased by adding a small amount (of the order of 1 in 108) of pentavalent (antimony, phosphorus, or arsenic) or trivalent (boron, gallium, indium)
atoms. This process is known as doping, and the resulting
semiconductors are known as doped or extrinsic semiconductors. Apart
from doping, the conductivity of a semiconductor can be improved by
increasing its temperature. This is contrary to the behavior of a metal,
in which conductivity decreases with an increase in temperature.
The modern understanding of the properties of a semiconductor relies on quantum physics to explain the movement of charge carriers in a crystal lattice.
Doping greatly increases the number of charge carriers within the
crystal. When a doped semiconductor contains free holes, it is called "p-type", and when it contains free electrons, it is known as "n-type".
The semiconductor materials used in electronic devices are doped under
precise conditions to control the concentration and regions of p- and
n-type dopants. A single semiconductor device crystal can have many p- and n-type regions; the p–n junctions between these regions are responsible for the useful electronic behavior. Using a hot-point probe, one can determine quickly whether a semiconductor sample is p- or n-type.
A few of the properties of semiconductor materials were observed
throughout the mid-19th and first decades of the 20th century. The first
practical application of semiconductors in electronics was the 1904
development of the cat's-whisker detector, a primitive semiconductor diode used in early radio receivers. Developments in quantum physics led in turn to the invention of the transistor in 1947 and the integrated circuit in 1958.
Properties
Variable electrical conductivity
Semiconductors in their natural state are poor conductors because a current requires the flow of electrons, and semiconductors have their valence bands
filled, preventing the entire flow of new electrons. Several developed
techniques allow semiconducting materials to behave like conducting
materials, such as doping or gating. These modifications have two outcomes: n-type and p-type.
These refer to the excess or shortage of electrons, respectively. A
balanced number of electrons would cause a current to flow throughout
the material.
Heterojunctions
Heterojunctions
occur when two differently doped semiconducting materials are joined.
For example, a configuration could consist of p-doped and n-doped germanium.
This results in an exchange of electrons and holes between the
differently doped semiconducting materials. The n-doped germanium would
have an excess of electrons, and the p-doped germanium would have an
excess of holes. The transfer occurs until an equilibrium is reached by a
process called recombination,
which causes the migrating electrons from the n-type to come in contact
with the migrating holes from the p-type. The result of this process is
a narrow strip of immobile ions, which causes an electric field across the junction.
Excited electrons
A
difference in electric potential on a semiconducting material would
cause it to leave thermal equilibrium and create a non-equilibrium
situation. This introduces electrons and holes to the system, which
interact via a process called ambipolar diffusion.
Whenever thermal equilibrium is disturbed in a semiconducting material,
the number of holes and electrons changes. Such disruptions can occur
as a result of a temperature difference or photons,
which can enter the system and create electrons and holes. The process
that creates and annihilates electrons and holes are called generation and recombination, respectively.
Light emission
In certain semiconductors, excited electrons can relax by emitting light instead of producing heat. These semiconductors are used in the construction of light-emitting diodes and fluorescent quantum dots.
High thermal conductivity
Semiconductors with high thermal conductivity can be used for heat dissipation and improving thermal management of electronics.
Thermal energy conversion
Semiconductors have large thermoelectric power factors making them useful in thermoelectric generators, as well as high thermoelectric figures of merit making them useful in thermoelectric coolers.
Materials
A large number of elements and compounds have semiconducting properties, including:
- Certain pure elements are found in group 14 of the periodic table; the most commercially important of these elements are silicon and germanium.
Silicon and germanium are used here effectively because they have 4
valence electrons in their outermost shell, which gives them the ability
to gain or lose electrons equally at the same time.
- Binary compounds, particularly between elements in groups 13 and 15, such as gallium arsenide, groups 12 and 16, groups 14 and 16, and between different group-14 elements, e.g. silicon carbide.
- Certain ternary compounds, oxides, and alloys.
- Organic semiconductors, made of organic compounds.
- Semiconducting metal–organic frameworks.
The most common semiconducting materials are crystalline solids, but amorphous and liquid semiconductors are also known. These include hydrogenated amorphous silicon and mixtures of arsenic, selenium, and tellurium
in a variety of proportions. These compounds share with better-known
semiconductors the properties of intermediate conductivity and a rapid
variation of conductivity with temperature, as well as occasional negative resistance.
Such disordered materials lack the rigid crystalline structure of
conventional semiconductors such as silicon. They are generally used in thin film
structures, which do not require material of higher electronic quality,
being relatively insensitive to impurities and radiation damage.
Preparation of semiconductor materials
Almost all of today's electronic technology involves the use of semiconductors, with the most important aspect being the integrated circuit (IC), which are found in desktops, laptops, scanners, cell-phones,
and other electronic devices. Semiconductors for ICs are mass-produced.
To create an ideal semiconducting material, chemical purity is
paramount. Any small imperfection can have a drastic effect on how the
semiconducting material behaves due to the scale at which the materials
are used.
A high degree of crystalline perfection is also required, since faults in the crystal structure (such as dislocations, twins, and stacking faults)
interfere with the semiconducting properties of the material.
Crystalline faults are a major cause of defective semiconductor devices.
The larger the crystal, the more difficult it is to achieve the
necessary perfection. Current mass production processes use crystal ingots between 100 and 300 mm (3.9 and 11.8 in) in diameter, grown as cylinders and sliced into wafers.
There is a combination of processes that are used to prepare semiconducting materials for ICs. One process is called thermal oxidation, which forms silicon dioxide on the surface of the silicon. This is used as a gate insulator and field oxide. Other processes are called photomasks and photolithography. This process is what creates the patterns on the circuit in the integrated circuit. Ultraviolet light is used along with a photoresist layer to create a chemical change that generates the patterns for the circuit.
The etching is the next process that is required. The part of the silicon that was not covered by the photoresist layer from the previous step can now be etched. The main process typically used today is called plasma etching. Plasma etching usually involves an etch gas pumped in a low-pressure chamber to create plasma. A common etch gas is chlorofluorocarbon, or more commonly known Freon. A high radio-frequency voltage between the cathode and anode is what creates the plasma in the chamber. The silicon wafer
is located on the cathode, which causes it to be hit by the positively
charged ions that are released from the plasma. The result is silicon
that is etched anisotropically.
The last process is called diffusion. This is the process that gives the semiconducting material its desired semiconducting properties. It is also known as doping. The process introduces an impure atom to the system, which creates the p–n junction.
To get the impure atoms embedded in the silicon wafer, the wafer is
first put in a 1,100 degree Celsius chamber. The atoms are injected in
and eventually diffuse with the silicon. After the process is completed
and the silicon has reached room temperature, the doping process is done
and the semiconducting material is ready to be used in an integrated
circuit.
Physics of semiconductors
Energy bands and electrical conduction
Semiconductors are defined by their unique electric conductive behavior, somewhere between that of a conductor and an insulator. The differences between these materials can be understood in terms of the quantum states for electrons, each of which may contain zero or one electron (by the Pauli exclusion principle). These states are associated with the electronic band structure of the material. Electrical conductivity arises due to the presence of electrons in states that are delocalized (extending through the material), however in order to transport electrons a state must be partially filled, containing an electron only part of the time.
If the state is always occupied with an electron, then it is inert,
blocking the passage of other electrons via that state. The energies of
these quantum states are critical since a state is partially filled only
if its energy is near the Fermi level (see Fermi–Dirac statistics).
High conductivity in material comes from it having many partially filled states and much state delocalization.
Metals are good electrical conductors and have many partially filled states with energies near their Fermi level.
Insulators, by contrast, have few partially filled states, their Fermi levels sit within band gaps
with few energy states to occupy. Importantly, an insulator can be made
to conduct by increasing its temperature: heating provides energy to
promote some electrons across the band gap, inducing partially filled
states in both the band of states beneath the band gap (valence band) and the band of states above the band gap (conduction band).
An (intrinsic) semiconductor has a band gap that is smaller than that
of an insulator and at room temperature, significant numbers of
electrons can be excited to cross the band gap.
A pure semiconductor, however, is not very useful, as it is neither a very good insulator nor a very good conductor.
However, one important feature of semiconductors (and some insulators, known as semi-insulators) is that their conductivity can be increased and controlled by doping with impurities and gating
with electric fields. Doping and gating move either the conduction or
valence band much closer to the Fermi level and greatly increase the
number of partially filled states.
Some wider-bandgap semiconductor materials are sometimes referred to as semi-insulators.
When undoped, these have electrical conductivity nearer to that of
electrical insulators, however they can be doped (making them as useful
as semiconductors). Semi-insulators find niche applications in
micro-electronics, such as substrates for HEMT. An example of a common semi-insulator is gallium arsenide. Some materials, such as titanium dioxide,
can even be used as insulating materials for some applications, while
being treated as wide-gap semiconductors for other applications.
Charge carriers (electrons and holes)
The partial filling of the states at the bottom of the conduction
band can be understood as adding electrons to that band. The electrons
do not stay indefinitely (due to the natural thermal recombination)
but they can move around for some time. The actual concentration of
electrons is typically very dilute, and so (unlike in metals) it is
possible to think of the electrons in the conduction band of a
semiconductor as a sort of classical ideal gas, where the electrons fly around freely without being subject to the Pauli exclusion principle. In most semiconductors, the conduction bands have a parabolic dispersion relation,
and so these electrons respond to forces (electric field, magnetic
field, etc.) much as they would in a vacuum, though with a different effective mass. Because the electrons behave like an ideal gas, one may also think about conduction in very simplistic terms such as the Drude model, and introduce concepts such as electron mobility.
For partial filling at the top of the valence band, it is helpful to introduce the concept of an electron hole.
Although the electrons in the valence band are always moving around, a
completely full valence band is inert, not conducting any current. If an
electron is taken out of the valence band, then the trajectory that the
electron would normally have taken is now missing its charge. For the
purposes of electric current, this combination of the full valence band,
minus the electron, can be converted into a picture of a completely
empty band containing a positively charged particle that moves in the
same way as the electron. Combined with the negative effective
mass of the electrons at the top of the valence band, we arrive at a
picture of a positively charged particle that responds to electric and
magnetic fields just as a normal positively charged particle would do in
a vacuum, again with some positive effective mass.[12]
This particle is called a hole, and the collection of holes in the
valence band can again be understood in simple classical terms (as with
the electrons in the conduction band).
Carrier generation and recombination
When ionizing radiation
strikes a semiconductor, it may excite an electron out of its energy
level and consequently leave a hole. This process is known as electron-hole pair generation. Electron-hole pairs are constantly generated from thermal energy as well, in the absence of any external energy source.
Electron-hole pairs are also apt to recombine. Conservation of energy demands that these recombination events, in which an electron loses an amount of energy larger than the band gap, be accompanied by the emission of thermal energy (in the form of phonons) or radiation (in the form of photons).
In some states, the generation and recombination of electron-hole
pairs are in equipoise. The number of electron-hole pairs in the steady state at a given temperature is determined by quantum statistical mechanics. The precise quantum mechanical mechanisms of generation and recombination are governed by the conservation of energy and conservation of momentum.
As the probability that electrons and holes meet together is
proportional to the product of their numbers, the product is in the
steady-state nearly constant at a given temperature, providing that
there is no significant electric field (which might "flush" carriers of
both types, or move them from neighbor regions containing more of them
to meet together) or externally driven pair generation. The product is a
function of the temperature, as the probability of getting enough
thermal energy to produce a pair increases with temperature, being
approximately exp(−EG/kT), where k is Boltzmann's constant, T is the absolute temperature and EG is bandgap.
The probability of meeting is increased by carrier traps –
impurities or dislocations which can trap an electron or hole and hold
it until a pair is completed. Such carrier traps are sometimes purposely
added to reduce the time needed to reach the steady-state.
Doping
The conductivity of semiconductors may easily be modified by introducing impurities into their crystal lattice. The process of adding controlled impurities to a semiconductor is known as doping. The amount of impurity, or dopant, added to an intrinsic (pure) semiconductor varies its level of conductivity. Doped semiconductors are referred to as extrinsic. By adding impurity to the pure semiconductors, the electrical conductivity may be varied by factors of thousands or millions.
A 1 cm3 specimen of a metal or semiconductor has the order of 1022 atoms. In a metal, every atom donates at least one free electron for conduction, thus 1 cm3 of metal contains on the order of 1022 free electrons, whereas a 1 cm3 sample of pure germanium at 20 °C contains about 4.2×1022 atoms, but only 2.5×1013 free electrons and 2.5×1013 holes. The addition of 0.001% of arsenic (an impurity) donates an extra 1017 free electrons in the same volume and the electrical conductivity is increased by a factor of 10,000.
The materials chosen as suitable dopants depend on the atomic
properties of both the dopant and the material to be doped. In general,
dopants that produce the desired controlled changes are classified as
either electron acceptors or donors. Semiconductors doped with donor impurities are called n-type, while those doped with acceptor impurities are known as p-type. The n and p type designations indicate which charge carrier acts as the material's majority carrier. The opposite carrier is called the minority carrier, which exists due to thermal excitation at a much lower concentration compared to the majority carrier.
For example, the pure semiconductor silicon has four valence electrons that bond each silicon atom to its neighbors. In silicon, the most common dopants are group III and group V
elements. Group III elements all contain three valence electrons,
causing them to function as acceptors when used to dope silicon. When an
acceptor atom replaces a silicon atom in the crystal, a vacant state
(an electron "hole") is created, which can move around the lattice and
function as a charge carrier. Group V elements have five valence
electrons, which allows them to act as a donor; substitution of these
atoms for silicon creates an extra free electron. Therefore, a silicon
crystal doped with boron creates a p-type semiconductor whereas one doped with phosphorus results in an n-type material.
During manufacture, dopants can be diffused into the semiconductor body by contact with gaseous compounds of the desired element, or ion implantation can be used to accurately position the doped regions.
Amorphous semiconductors
Some materials, when rapidly cooled to a glassy amorphous state, have semiconducting properties. These include B, Si, Ge, Se, and Te, and there are multiple theories to explain them.
Early history of semiconductors
The history of the understanding of semiconductors begins with
experiments on the electrical properties of materials. The properties of
the time-temperature coefficient of resistance, rectification, and
light-sensitivity were observed starting in the early 19th century.
Thomas Johann Seebeck was the first to notice an effect due to semiconductors, in 1821. In 1833, Michael Faraday reported that the resistance of specimens of silver sulfide decreases when they are heated. This is contrary to the behavior of metallic substances such as copper. In 1839, Alexandre Edmond Becquerel reported observation of a voltage between a solid and a liquid electrolyte, when struck by light, the photovoltaic effect. In 1873, Willoughby Smith observed that selenium resistors exhibit decreasing resistance when light falls on them. In 1874, Karl Ferdinand Braun observed conduction and rectification in metallic sulfides, although this effect had been discovered much earlier by Peter Munck af Rosenschold (sv) writing for the Annalen der Physik und Chemie in 1835, and Arthur Schuster found that a copper oxide layer on wires has rectification properties that ceases, when the wires are cleaned. William Grylls Adams and Richard Evans Day observed the photovoltaic effect in selenium in 1876.
A unified explanation of these phenomena required a theory of solid-state physics, which developed greatly in the first half of the 20th century. In 1878 Edwin Herbert Hall demonstrated the deflection of flowing charge carriers by an applied magnetic field, the Hall effect. The discovery of the electron by J.J. Thomson in 1897 prompted theories of electron-based conduction in solids. Karl Baedeker,
by observing a Hall effect with the reverse sign to that in metals,
theorized that copper iodide had positive charge carriers. Johan
Koenigsberger classified solid materials like metals, insulators, and
"variable conductors" in 1914 although his student Josef Weiss already
introduced the term Halbleiter (a semiconductor in modern meaning) in his Ph.D. thesis in 1910. Felix Bloch
published a theory of the movement of electrons through atomic lattices
in 1928. In 1930, B. Gudden stated that conductivity in semiconductors
was due to minor concentrations of impurities. By 1931, the band theory
of conduction had been established by Alan Herries Wilson and the concept of band gaps had been developed. Walter H. Schottky and Nevill Francis Mott developed models of the potential barrier and of the characteristics of a metal–semiconductor junction. By 1938, Boris Davydov had developed a theory of the copper-oxide rectifier, identifying the effect of the p–n junction and the importance of minority carriers and surface states.
Agreement between theoretical predictions (based on developing
quantum mechanics) and experimental results was sometimes poor. This was
later explained by John Bardeen
as due to the extreme "structure sensitive" behavior of semiconductors,
whose properties change dramatically based on tiny amounts of
impurities.
Commercially pure materials of the 1920s containing varying proportions
of trace contaminants produced differing experimental results. This
spurred the development of improved material refining techniques,
culminating in modern semiconductor refineries producing materials with
parts-per-trillion purity.
Devices using semiconductors were at first constructed based on
empirical knowledge before semiconductor theory provided a guide to the
construction of more capable and reliable devices.
Alexander Graham Bell used the light-sensitive property of selenium to transmit sound over a beam of light in 1880. A working solar cell, of low efficiency, was constructed by Charles Fritts
in 1883, using a metal plate coated with selenium and a thin layer of
gold; the device became commercially useful in photographic light meters
in the 1930s. Point-contact microwave detector rectifiers made of lead sulfide were used by Jagadish Chandra Bose in 1904; the cat's-whisker detector using natural galena or other materials became a common device in the development of radio. However, it was somewhat unpredictable in operation and required manual adjustment for best performance. In 1906, H.J. Round observed light emission when electric current passed through silicon carbide crystals, the principle behind the light-emitting diode. Oleg Losev
observed similar light emission in 1922, but at the time the effect had
no practical use. Power rectifiers, using copper oxide and selenium,
were developed in the 1920s and became commercially important as an
alternative to vacuum tube rectifiers.
The first semiconductor devices used galena, including German physicist Ferdinand Braun's crystal detector in 1874 and Indian physicist Jagadish Chandra Bose's radio crystal detector in 1901.
In the years preceding World War II, infrared detection and
communications devices prompted research into lead-sulfide and
lead-selenide materials. These devices were used for detecting ships and
aircraft, for infrared rangefinders, and for voice communication
systems. The point-contact crystal detector became vital for microwave
radio systems since available vacuum tube devices could not serve as
detectors above about 4000 MHz; advanced radar systems relied on the
fast response of crystal detectors. Considerable research and
development of silicon materials occurred during the war to develop detectors of consistent quality.
Early transistors
Detector and power rectifiers could not amplify a signal. Many
efforts were made to develop a solid-state amplifier and were successful
in developing a device called the point contact transistor which could amplify 20dB or more. In 1922, Oleg Losev developed two-terminal, negative resistance amplifiers for radio, but he perished in the Siege of Leningrad after successful completion. In 1926, Julius Edgar Lilienfeld patented a device resembling a field-effect transistor,
but it was not practical. R. Hilsch and R. W. Pohl in 1938 demonstrated
a solid-state amplifier using a structure resembling the control grid
of a vacuum tube; although the device displayed power gain, it had a cut-off frequency of one cycle per second, too low for any practical applications, but an effective application of the available theory. At Bell Labs, William Shockley and A. Holden started investigating solid-state amplifiers in 1938. The first p–n junction in silicon was observed by Russell Ohl
about 1941 when a specimen was found to be light-sensitive, with a
sharp boundary between p-type impurity at one end and n-type at the
other. A slice cut from the specimen at the p–n boundary developed a
voltage when exposed to light.
The first working transistor was a point-contact transistor invented by John Bardeen, Walter Houser Brattain, and William Shockley at Bell Labs in 1947. Shockley had earlier theorized a field-effect amplifier
made from germanium and silicon, but he failed to build such a working
device, before eventually using germanium to invent the point-contact
transistor. In France, during the war, Herbert Mataré had observed amplification between adjacent point contacts on a germanium base. After the war, Mataré's group announced their "Transistron" amplifier only shortly after Bell Labs announced the "transistor".
In 1954, physical chemist Morris Tanenbaum fabricated the first silicon junction transistor at Bell Labs. However, early junction transistors were relatively bulky devices that were difficult to manufacture on a mass-production basis, which limited them to a number of specialised applications.